https://www.avient.com/resource-center?document_type=59&page=27
The lower extractable profile of Versaflex™ HC BT218 thermoplastic elastomer provided a drop-in material replacement with excellent clarity and performance for a medical tubing extruder
See how our ColorWorks professionals can help you through co-creation and technical guidance, explore and unlock the true potential of color in plastics and speed up product development.
https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-flame-retardant-additives
They help mitigate fire hazards by increasing the ignition resistance of plastics, reducing the speed of flame spread, reducing heat release, and reducing smoke and fume generation.
Cesa™ Flame Retardants solution to meet extruder's key requirements
https://www.avient.com/resource-center?document_type=63&document_subtype=125&industry=0&product_family=81&product_subfamily=0&product_name=0&op=FILTER+RESULTS&form_build_id=form-BVD2tghPqXIOPcl0vxmei8LDvjHG38Ntio8GI-puaQg&form_id=resource_filter_form
Find out how part design can reduce stress in molded plastic parts and improve ESCR in your products
Extruder information and processing guidelines for Syncure™ XLPE including temperature, flame at die tip, line speed, screw cooling and purge compound (Spanish language version)
https://www.avient.com/news/avient-launches-non-pfas-process-aid-extrusion-applications-npe-2024
Delivering comparable processing performance to traditional processing aids, Avient’s Cesa Non-PFAS Process Aid reduces friction between the polymer and the metal, allowing the polymer to be more easily extruded.
Avient is certified ACC Responsible Care®, a founding member of the Alliance to End Plastic Waste and certified Great Place to Work®.
https://www.avient.com/news/avient-announces-asia-manufacturing-and-availability-cesa-non-pfas-process-aid
Avient’s new Cesa Non-PFAS Process Aid delivers performance characteristics similar to traditional fluoropolymer-based options, reducing friction between the polymer and the metal, allowing the polymer to be more easily extruded.
Avient is certified ACC Responsible Care®, a founding member of the Alliance to End Plastic Waste and certified Great Place to Work®.
https://www.avient.com/news/avient-launches-new-density-modified-polymers-recycled-and-bio-based-content
Similar to prime density modified grades, these new materials can be extruded, molded, calendered, or thermoformed into complex designs without expensive tooling.
Avient is certified ACC Responsible Care®, a founding member of the Alliance to End Plastic Waste and certified Great Place to Work®.
https://www.avient.com/sites/default/files/2023-04/Fiber Colorants and Additives Brochure.pdf
Product range • Flame retardants to reduce flammability of fibers and fabrics especially in building and construction applications • Light stabilizers to protect fibers used outdoors or exposed to sunlight against UV light • Antimicrobials to protect hygienic fiber products from bacteria proliferation • Antistatics to reduce electrostatic charges • Antioxidants to reduce polymer oxidation during spinning and protect fabrics during service life • Optical brighteners to provide a brilliant white effect and blueish hue • Electrets to retain electrostatic charge on the polymer surface for a longer period of time in filtration applications • Hydrophobics to impart durable water repellency • Chain extenders for recycled polyester fibers • Others on request Product characteristics • Good spinnability • Fiber-specific QC and protocols • Lot-to-lot consistency • Carriers: PET, PBT, PA 6, PP, and others • Possibility to combine colors and additives into a combination concentrate for convenience • Product guidance from our fiber expert team • Focus on safe and sustainable formulations Applications • Continuous filaments (POY, FDY, HOY, BCF) • Long and short spinning staple fiber • Nonwoven processes (spunbond and meltblown) Cesa™ Fiber Additives MagIQ™ Liquid Fiber Colorants & Additives Multiple color production • Depending on the manufacturing set-up, several injection points can be added to enable multiple color production at the same time on a single extruder Batch size flexibility • Fiber producers can manufacture anything from a few kilograms to hundreds of tons using the same simple process Rapid color changes • No extruder contamination and easy color-on, color-off operation increases color change speed Waste reduction • Rapid color changes, precise metering and the ability to adjust color in-line reduces waste during color changeovers Continuous metering & long spin pack life • High pigment and dye concentrations mean fewer pack changes are required • Where color is running low for larger volume runs, low level metering sensors alert operators and packs can be changed without disrupting production In-line IV adjustment • Specialist additives are available to adjust Intrinsic Viscosity (IV) in-line for rPET applications • These additives are available as single products, or can be combined with color to create a multi- functional formulation Color design service • Avient offers a dedicated color design service to help shorten product development cycles and enhance market agility Liquid color processing • Formulations are stable at temperatures up to 60°C and retain good flow properties at temperatures as low as 10°C • These formulations can help lower yarn friction and abrasion, and there is no fuming or evaporation during production Avient’s liquid fiber colorant technology combines advanced liquid color formulations with state-of-the-art, high-pressure metering equipment to enable late-stage injection of liquid color for spun-dyed polymer melt.
It works by injecting liquid color at high pressure into the polymer melt- flow between the end of the extruder, or melt-pipe, and the spin head.
The extruder is never contaminated with color which translates into faster, more efficient color changeovers that make low volume and custom color production a reality.
https://www.avient.com/content/long-fiber-pultrusion-manufacturing-process
A compounding extruder connected to the impregnation die functions as a melt pump feeding molten thermoplastic polymer into the process.
https://www.avient.com/sites/default/files/2020-11/syncure-xlpe-processing-guide.pdf
Precautions: the extruder should not be idle with the material in the barrel, bleed constantly when possible.
EXTRUDER Screw 1½" to 6" Polyethylene type—Maddock; 3:1 compression ratio Tooling Pressure type Die On size with 1/8" or less land L/D 24:1 or higher Screen Pack 20/60/60/20 Mesh Cooling Trough Hot 120–150° F (50–65° C) Feeder Gravimetric type—3 compartment (for color) Drying Conditions, Catalyst Only Desiccant type, 4 hours at 140° F (60° C) PROCESSING Temperature Wire Preheat 180–250° F (110–120° C) Feed Zones 330° F (165° C) Transition 340° F (170° C) Metering 350° F (177° C) Head/ Die 360° F (182° C) Target Melt 350–380° F (177–190°C) Flame at Die Tip Yes Line Speed Higher line speed improves mixing and surface smoothness Purge Compound HDPE To learn more about Syncure XLPE wire and cable solutions, contact us at +1.844.4AVIENT (1-844.428.4368) www.avient.com Copyright © 2020, Avient Corporation.
https://www.avient.com/industries/healthcare/catheter-materials-medical-tubing/medical-tubing
Flexible polymer solutions offering clear and opaque properties without plasticizers
The lower extractable profile of Versaflex™ HC BT218 thermoplastic elastomer provided a drop-in material replacement with excellent clarity and performance for a medical tubing extruder
Medical Plastics Help Designers and Manufacturers Meet Changing Requirements