https://www.avient.com/knowledge-base/case-study/auto-supplier-drives-exceptional-quality-productivity?pname[]=10744
Because it exhibits a higher flow rate than other SBC-based TPEs, OnFlex-S TPE reduces cycle times during injection molding, a feature that satisfies productivity objectives set by Jäger.
A high melt flow rate for the solution reduces packing and cooling time requirements to improve overall molding cycle times.
Faster processing = lower energy costs: Higher melt flow rates enable shorter injection molding cycles, resulting in reduced energy requirements.
https://www.avient.com/sites/default/files/2020-09/sem-stain-resistant-technical-bulletin.pdf
All specimens were subjected to two tests of 100 and 500 cycles on the test label side.
INSTRUMENT SET-UP Instrument Taber Linear Abraser – Model 5750 Accessory Crockmeter attachment with 16mm acrylic finger Abradant Levi’s™ 505 Regular Cut jeans (circular cloths cut from lower part of leg) Stroke Length 4" (100mm) Cycle Speed 60 cycles per minute (cpm) Load 9N (918g) Conditions 76° F, 47% RH [conditioned > 24 hrs] TPU 500 cycles 500 cycles 500 cycles 100 cycles 100 cycles Versaflex™ CE 3320-70 Silicone Want to test it yourself?
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
https://www.avient.com/sites/default/files/2020-09/sem-stain-resistant-phone-cases-application-bulletin.pdf
CONSUMER ELECTRONICS SOLUTIONS BLUE JEAN STAIN RESISTANT TPES FOR WHITE AND LIGHT-COLORED PHONE CASES TPU 500 cycles 500 cycles 500 cycles 100 cycles 100 cycles Versaflex™ CE 3320-70 Silicone HOW BLUE JEAN STAIN RESISTANT TPES MAKE THE DIFFERENCE FOR WHITE AND LIGHT-COLORED PHONE CASES Achieve blue jean stain resistance – Versaflex CE 3320-70 is the first thermoplastic elastomer able to keep white and light-colored phone cases from staining when in contact with blue jeans.
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
https://www.avient.com/knowledge-base/article/using-post-consumer-recycled-content-plastic-packaging-closures?ind[]=6599
Viscosity changes also influence other process parameters, such as hold time in the mold and temperature profiles, impacting the total cycle time of the process
¹Source: Life Cycle Impacts for Postconsumer Recycled Resins, December 2018 https://plasticsrecycling.org/images/library/2018-APR-LCI-report.pdf
https://www.avient.com/resource-center?document_subtype=0&document_type=59&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=0&product_name=0&page=29
Excelite™ IM Chemical Foaming Additives improved cycle time and weight reduction
Excelite™ IM Chemical Foaming Additives provided excellent processing consistency and reduced production cycle times
https://www.avient.com/resource-center?document_type=59&document_subtype=0&industry=0&product_family=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=29
Excelite™ IM Chemical Foaming Additives improved cycle time and weight reduction
Excelite™ IM Chemical Foaming Additives provided excellent processing consistency and reduced production cycle times
https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
With a comprehensive approach combining application engineering and industrial design, our technical and design experts will work with you to accelerate your process from concept to finished component.
WHEN YOU WORK WITH Avient From concept to component, you can leverage Avient’s expertise throughout the development cycle in three key areas: Materials, Processing & Design DE SI GN MATERIALS www.avient.com Copyright © 2020, Avient Corporation.
Some of the information arises from laboratory work with small-scale equipment which may not provide a reliable indication of performance or properties obtained or obtainable on larger-scale equipment.
https://www.avient.com/sites/default/files/2021-04/maxxam-polyolefins-formualtions-case-study.pdf
THE SOLUTION With its global footprint, Avient was able to work with DENSO both in initial trials in Japan as well as locally at a manufacturing facility in Europe.
The technical services team at Avient worked closely with the European material engineering team at DENSO under the lead of Mr.
Avient engineered a new customized formulation for the part, which provided both the processability required for extremely short cycle injection-compression molding, as well as including an additive to stabilize the material when in contact with copper.
https://www.avient.com/sites/default/files/2023-07/Avient-2022-Sustainability-Report.pdf
Until that number is zero, we have more work to do.
During my rotations, I’ve had the opportunity to learn from different leaders within the organization while working on meaningful work.
For Avient, the most material aspect of Life Cycle Analysis (LCA) is our Product Carbon Footprint (PCF).
https://www.avient.com/sites/default/files/2021-04/trilliant-hc-conductive-pipette-case-study.pdf
High-quality conductive pipette tips must meet a number of demanding performance criteria, including: • Accurate measurement of minute quantities of liquid • Hydrophobic properties to minimize fluid retention • Concentric dimensions and warp resistance • Excellent chemical resistance The manufacturer asked Avient for a specialized solution to meet these exacting needs in a timely and efficient manner so they could capitalize on its market opportunity THE SOLUTION Avient’s sales and technical professionals worked closely with the manufacturer to understand the demanding requirements of the end-use application, manufacturing considerations and cost.
Avient determined that the manufacturer required a material with a unique combination of properties, including: • Processing ease – high flow rate, ability to fill multi-cavity molds, thin-wall capabilities • Superior toughness – strength and durability to ensure dimensional integrity of the part • Repeatable performance – consistent conductivity for accurate measurement of liquids While several off-the-shelf compounds were evaluated, a new formulation was developed to meet the manufacturer’s specific needs as well as provide signifi cant benefi ts in reduced cycle time, increased production and reduced scrap rate.
THE IMPACT For the manufacturer, Trilliant™ HC specialty engineered materials provided a number of advantages that contributed to the success of the new product line: • Reduced Cycle Time: The high flow properties of the Trilliant HC formulation allowed the manufacturer to produce warp-free parts that require less packing and cooling time, resulting in a 40% cycle time reduction. • Increased Production: Additionally, the high flow properties of the Trilliant HC formulation allowed for an increase in the number of cavities in the mold, resulting in a machine cost-per-part savings of over 30%. • Reduced Scrap Rate: The consistent conductivity, improved warp resistance, reduced flash, and improved durability provided by the Trilliant HC formulation meant less breakage, fewer rejects and a 40% reduction in scrap rate. • Total Manufacturing Cost Savings: Despite an increase I price per pound over the competition, the manufacturer’s total cash costs were reduced by over $45,000 on an annualized basis as a result of the proven, quantified savings in cycle time, productivity and scrap.