https://www.avient.com/knowledge-base/case-study/material-cuts-delays-contact-lens-container-production
In addition to a lower material cost than silicone, the custom TPE offered cycle time efficiencies, lower part weight due to its lower specific gravity, and reduced scrap rates.
https://www.avient.com/knowledge-base/article/less-wear-more-wow
That means you can eliminate the need for a costly two-step manufacturing process to fuse or fasten parts, and also reduce overall component weight.
https://www.avient.com/sites/default/files/2025-02/Siding_Cladding Hydrocerol Case Study Snapshot.pdf
SIDING & CLADDING MANUFACTURER P R O F I L E E X T R U S I O N • Achieve consistent distribution and uniform cell structure • Avoid adverse chemical reactions caused by material incompatibility with PVC formulations • Maintain impact resistance and durability • Attain thermally-stable chemical foaming agent (CFA) and gas decomposition temperatures to avoid manufacturing downtime • Ensure the integrity of color, finish, and aesthetics • Validated performance and compatibility during formulation and testing to confirm material compatibility and consistency • Established processing parameters for real- time precision in temperature, pressure, and extrusion speed • Optimized CFA and process to balance weight reduction and retain mechanical properties and aesthetics Hydrocerol Chemical Foaming Agents KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-08/Pipe wrap translation - Application Snapshot.pdf
REINFORCED THERMOPLASTIC PIPE F O R O I L + G A S • Reinforcement for HDPE pipe to meet the performance of traditional steel pipe for oil and gas applications • Temperature performance up to 65˚C with operating pressure up to 1500 psi • Spoolable, lightweight material to simplify transport and installation • Provided material compatibility with HDPE and added reinforcement to meet burst strength requirements • Customized tape thickness to meet specific processing needs • Ensured supply chain reliability with fast delivery and quality control in North America • Flexible, reinforced plastic solution enabled spoolable pipe and reduced weight Polystrand™ Continuous Glass Fiber Reinforced Polyethylene Tape KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-07/Nymax REC - Battery Frame - Case Study Snapshot.pdf
BOS B A T T E R Y S F R A M E • Recycled materials where possible • Non-halogen flame retardant performance to V0 rating • BOS company color RAL9004 (on visible parts) • Thermal performance for some parts • High strength at low thickness for load-bearing parts • Provided multiple polymer solutions for the battery frame including recycled nylon, thermoplastic elastomers and thermally conductive formulations • Utilized recycled nylon with up to 35% glass fiber content to provide high strength for load-bearing parts at a low thickness to minimize weight • Enabled customer to launch a new innovative battery system with a modular design for use in multiple applications – maximizing the working life of the battery Nymax™ REC Recycled Nylon Formulations and Therma-Tech™ Thermally Conductive Formulations KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-07/ECCOH_ 5702 SEPAP - Riser Cables - Applications Snapshot.pdf
CABLE MANUFACTURER H I G H F L A M E R E T A R D A N T S H E A T H F O R R I S E R C A B L E S • Fire performance: CPR classification Dca s1 a1 d0 at a thickness of 350µm • Low shrinkage • Water, UV and chemical resistance • Low CoF • Reduced cable weight by decreasing the jacket thickness from 550µm to 350µm • Provided required CPR classification at a reduced thickness allowing installation in homes and buildings in between walls and floors • Increased cable lifetime due to improved chemical and UV resistance • Enabled fast cable processing ECCOH™ 5702 SEPAP Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2020-10/case-study-one-pager-trilliant-xr-xray-glasses.pdf
MEDICAL EQUIPMENT MANUFACTURER S U R G I C A L X - R A Y G L A S S E S • Replace lead while providing uniform shielding performance • Radiation shielding up to 140KeV • Improve glasses design • Compliance with Radiation Protection Regulation: Adult eye exposure must be below 20 mSv per calendar year • Conducted extensive testing to ensure comparable and uniform shielding performance • Improved geometric flexibility • Lowered shielding component costs 30-50% by eliminating machining and assembly steps (associated with lead) • Reduced weight of the glasses and enabled a more ergonomic design • Eliminated disposal concerns associated with lead Trilliant™ XR Lead Replacement Thermoplastics KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-07/ECCOH_ 5970 - Thin FTTH Cables - Application Snapshot.pdf
EUROPEAN CABLE MANUFACTURER J A C K E T F O R T H I N F T T H C A B L E S • FTTH jacket material for cables installed in premises where no duct and little space is available • Superior crush resistance for small diameter cables • UV and chemical resistance including solvents, oil, acid and bases • Utilized formulation expertise to provide a solution with the desired combination of performance characteristics • Provided superior UV and chemical resistance, increasing cable lifetime • Reduced attenuation loss due to better crush resistance • Enabled the required flexibility and reduced cable weight ECCOH™ 5970 Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-04/edgetek-nylon-power-tool-case-study-one-pager.pdf
POWER TOOL MANUFACTURER P I S T O N R I N G A N D C O N N E C T I N G R O D F O R P O W E R T O O L • Exceptional mechanical properties • Good wear and abrasion resistance • High purity and light weight • Worked directly with the manufacturer from design to molding to better understand and satisfy key requirements • Improved strength, stiffness and stability with one-stop technology service to best meet customer’s needs • Provided lightweighting solution to help customer achieve its sustainability goal Edgetek™ PK PEEK Formulation KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-custom-pa-grade-heat-shield-component.pdf
AUTOMOTIVE OEM H E A T S H I E L D C O M P O N E N T F O R L E D H E A D L A M P • The material needed to solve a hot spot issue • A PA based grade • High thermal conductivity - 20 W/mK • Electrically conductive • Improved the parts long-term outdoor performance • Improved processability compared to high temperature plastics, reducing tooling costs • Reduced part weight by 37% than the previous metal part, providing the customer with a more economical solution Customized PA based grade KEY REQUIREMENTS WHY AVIENT?