https://www.avient.com/sites/default/files/2025-06/LFT Brackets Application Bulletin.pdf
These metals are
strong, durable, and familiar in applications across
the consumer powersports, automotive aftermarket,
aerospace, and heavy truck industries.
However,
metals also have known limitations that impact cost,
processing, and design.
Long fiber thermoplastics (LFT) combine the
structural integrity of metals with the lighter weight
and cost-effectiveness of thermoplastic composites.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-gravi-tech-luxury-closures-english.pdf
LEADING PRODUCER OF
CLOSURES FOR SPIRITS
L U X U R Y C L O S U R E S
• Replace metal while providing metallic look and feel
• Customization of density and color
• Easy processing
• FDA compliance
• Replaced metal with a weighted polymer
solution to maintain high-quality perception
• Minimized the appearance of chips from
everyday wear better than metal by
matching closure interior and metalized
coating colors
• Enabled the customer to introduce their
luxury closures to a new market segment
Gravi-Tech™ Density Modified Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-10/Replacing Aluminum with Long Fiber Thermoplastics _LFT_ Application Bulletin.pdf
One approach is to
substitute metals with reinforced thermoplastics.
PROCESSING METHODOLOGIES EXPLAINED
Die Casting - Metals
Die casting is a type of metal casting process that
injects molten metal into a mold cavity under high
pressure.
However, this can depend on a number of
factors such as metal type, part complexity, and
maintenance.
https://www.avient.com/sites/default/files/2023-02/Gravi-Tech BIO Bio-Based Formulations Product Bulletin.pdf
Gravi-Tech BIO bio-based formulations enable visual
surface effects and aesthetics including metallic
finish, cool touch, and color variation.
KEY CHARACTERISTICS
• Customized density offering a wide range of
specific gravities (1.5–11 gm/cm3)
• Formulated with partially bio-based resin from
renewable plant sources
• Broad modulus range, from very flexible to very
rigid grades
• Corrosion resistance that withstands oxidization
for long-term use and benefit
• Chemical resistance that can be adapted
depending on base resin as required
• Provides visual surface effects, aesthetics and
cool touch
• Design flexibility and processing ease
• Food contact compliance available
MARKETS AND APPLICATIONS
Applications in packaging and consumer goods in
which a more sustainable solution is preferred:
• Cosmetic caps and closures
• Perfume caps
• Spirit bottle caps
• Luxury boxes
• Handles and knobs
SUSTAINABILITY BENEFITS
• Formulated with partially bio-based resin
from renewable plant sources
• Reduces waste and supports the circular
economy
• Reduces carbon footprint compared to
fossil feedstock alternatives
• Simplifies manufacturing and lowers cost
versus metal
PRODUCT BULLETIN
CHARACTERISTICS UNITS
Gravi-Tech BIO
GT5200-5077
FD Natural
Gravi-Tech BIO
RS5200-5001
RS FD Natural
Gravi-Tech BIO
RS5200-5001 RS
FD Natural X1
Gravi-Tech BIO
GT5200-5003
Gravi-Tech BIO
GT5200-5004
Gravi-Tech BIO
GT5200-5002
Base Resin Bio-based PP Bio-based PP Bio-based PP Bio-based PP Bio-based PP Bio-based PP
Recycled Content/Filler g/cm Mineral Mineral Mineral Metallic Metallic Metallic
Density (ISO 1183) g/ccm 1.90 2.0 2.0 2.0 2.5 3.0
AVAILABLE GRADES
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-10/SEM Automotive Aftermarket Rendering Application Bulletin.pdf
Compared to metal,
LFTs can reduce a vehicle’s weight by up to 40%,
leading to significant fuel savings and emission
reductions.
These composites also offer superior
corrosion resistance compared to traditional
metals, providing longer service life and reduced
maintenance costs, making them an excellent
option for automotive applications.
APPLICATION BULLETIN
DIMENSIONAL
STABILITY
Tight tolerances, minimal warp
SOLUTION: Long fiber
reinforced composites with
polyketone (PK)
POSSIBILITIES: Roof rack
structures, running boards,
brackets, component housings
STRENGTH
High strength-
to-weight ratio,
comparable to metal
SOLUTION: Long fiber
POSSIBILITIES:
Tubular door frames,
accessory motor
mounts, tailgate
locking systems
MANUFACTURING EASE
Injection moldable, design freedom,
insert molding, part consolidation
SOLUTION: Long fiber reinforced
composites
POSSIBILITIES: Seating shells,
seat base components, tubular door
frames, accessory linkages
IMPACT
RESISTANCE
Durable in rugged
environments and uses
SOLUTION: Maximum
toughness long fiber
POSSIBILITIES: Side steps,
bed steps, roof racks,
brackets, bed extenders,
tie downs
CORROSION
RESISTANCE
Metal replacement,
eliminate secondary
coatings
SOLUTION: Long fiber
POSSIBILITIES: Underbody
skid plate components,
fuel doors, fasteners
SUSTAINABILITY
PIR/PCR content incorporation
with high strength, lightweighting
for fuel economy
SOLUTION: Recycled content
long fiber reinforced composites
POSSIBILITIES: Roof rack
structures, fender flares, rail
covers, tail light protectors
LIGHTWEIGHTING
30–40% weight reduction
when switching from metal
SOLUTION: Long carbon
fiber reinforced composites
POSSIBILITIES: Motor
mounts, seating components,
accessory mounts
EXTREME
PERFORMANCE
High and low temperature
performance, maintained
properties with UV exposure,
moisture performance
SOLUTION: Long fiber
POSSIBILITIES: Tail
light protectors, fender
flairs, guards, underbody
components
SURFACE AESTHETICS
Color matches, fiber-rich or
glossy surfaces, carbon fiber
appearance
SOLUTION: Moisture-resistant
long fiber reinforced composites
POSSIBILITIES: Lighting bars,
side steps, bed steps, bike
mounting brackets, cargo carriers
NEXT-GEN
UPGRADES
Transform your aftermarket parts
with efficient, lightweight long
fiber thermoplastic solutions that
redefine performance with strength,
toughness, and design freedom.
https://www.avient.com/sites/default/files/2023-05/case-study-piranha-propeller.pdf
When a metal propeller blade strikes a submersed
obstacle with severe impact forces, it can permanently
bend or break.
The innovative blade design of
Piranha’s Hydrothrust propeller provides 400% more
reverse thrust than standard propellers and twice as
much as competing metal props.
Injection molding with long fiber composites
makes it easy to add feature details like our Hydrobites
that would be difficult and expensive to produce in
metal,” said Stahl.
https://www.avient.com/sites/default/files/2023-03/Therma-Tech Heat Sink for Auto Lights Case Study.pdf
Therma-Tech formulations offer similar
heat transfer, dissipation, and cooling capabilities to
metals, when heat is transmitted into air.
This combined
with the design freedom, weight reduction, and cost
advantages of thermoplastics, opens up the possibility
to use them for metal replacement.
Switching materials from a metal to a polymer carries
large and potentially costly risks in terms of both
performance and production, so Avient Design was
consulted to help alleviate these concerns.
https://www.avient.com/sites/default/files/2024-06/Smartbatch FX for Paint Replacement.pdf
The
concentrates provide high glossiness and metallic
effects and can be customized to offer scratch
resistance, anti-dust adhesion, UV resistance, and
more.
Our
Avient Design engineering experts can support
as well with the computer aided simulation
of molded-in-color metallic parts to minimize
surface defects.
Applications:
• Automotive interior trim and exterior trim
components
• Appliances, electronics and electrical
housings
• Personal care and cosmetic packaging
• Painted or plated consumer products
Benefits:
• Efficiently replaces paint and plating for
various applications
• Reduces number of processing steps and
complexity
• Provides high glossiness and metallic effects
for high-quality paint look
• Can be customized to include scratch, dust,
and UV resistance
https://www.avient.com/sites/default/files/2024-09/Complet OnForce LFT Overview _ Brand Brochure.pdf
Long fiber reinforced thermoplastics provide
structural performance that can go head-to-
head with metals at a fraction of their weight
while retaining the processing ease
of injection molding.
Complēt™ LGF
Long glass fiber reinforced engineering resins with
enhanced mechanical properties that allow for metal
replacement.
Complēt™ LCF
Long carbon fiber reinforced materials have higher
rigidity/modulus, higher strength, lighter weight, and
more marketability potential than glass fiber, making
it the ideal fiber reinforcement for metal replacement.
https://www.avient.com/sites/default/files/2020-08/gravi-tech-closures-case-study.pdf
Working
closely with the producer, the Avient team recommended
customizing a high density, engineered material
formulation as an alternative to metal.
Switching from metal forming to injection molding
would also enable processing cost savings and
expanded design freedom.
These materials are able to be vacuum metalized or
electroplated as well, to reproduce the premium metal
finish that leading spirits makers prefer.