https://www.avient.com/sites/default/files/2020-09/swiss-army-knife-case-study.pdf
This
included an upgrade to the knife’s grips, which long had
been made of metal.
Although a very durable material,
metal can present a challenge as it can become slippery
when wet.
They wanted to transition from
metal to a polymer-based, two-component handle that
would deliver:
• scratch and chemical resistance
• excellent mechanical properties
• a grippy, soft-touch feel
To support the transition, Victorinox sought our
help based on its expertise in polymer science and
ability to support product development and efficient
manufacturing of the new two-component handles.
https://www.avient.com/sites/default/files/2025-01/Snowmobile OHP Powersports Application Graphic.pdf
For more on material solutions
for snowmobiles, visit avient.com
© 2025, All Rights Reserved
Avient Corporation,
33587 Walker Road,
Avon Lake, Ohio USA 44012
EXTENDED PERFORMANCE
Minimize Moisture Uptake from Melted Snow
SOLUTION: Moisture-Resistant Long Fiber Reinforced Composites,
Corrosion-Resistant Additives
TACTILE EXPERIENCE
Soft Touch Feel, Durable Performance,
Lower Thermal Conductivity than Metals
SOLUTION: Thermoplastic Elastomers (TPEs),
Long Fiber Reinforced Composites
THERMAL MANAGEMENT & SAFETY
Heat Dissipation, Design Flexibility, Flame Retardancy
SOLUTION: Thermally Conductive Formulations,
Flame Retardant Additives
HIGH IMPACT DURABILITY
High Strength-To-Weight Ratio,
Elevated and Low Temperature Performance
SOLUTION: Long Carbon Fiber Reinforced Composites,
Continuous Fiber Reinforced Thermoplastic Tape & Laminates
COLD TEMPERATURE PERFORMANCE
Cold Temperature Flexibility and Toughness
SOLUTION: Thermoplastic Elastomers (TPEs),
Long Fiber Reinforced Composites, Impact Modifiers
WEIGHT REDUCTION
40–50% Lightweighting Compared to Metal,
Exceptional Structural Properties, Extremely High Stiffness
and Strength from -40° to 160°F
SOLUTION: Long Carbon Fiber Reinforced Composites,
Chemical Foaming Agents
AESTHETIC APPEAL
Custom Color and Special Effects, Paint Replacement,
Color Fade Protection
SOLUTION: Custom Polymer Colorants,
UV Blocking Additives, Antioxidant Additives,
Molded-In-Color Metallics, Scratch and Mar Performance,
Laser Marking, Pre-Colored High-Gloss Thermoplastics
https://www.avient.com/industries/consumer/consumer-discretionary/outdoor-recreation/powersports
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/products/polymer-additives/corrosion-resistant-additives/cesa-cor-additives
https://www.avient.com/products/thermoplastic-elastomers/versaflex-thermoplastic-elastomers
https://www.avient.com/products/long-fiber-technology
https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/therma-tech-thermally-conductive-formulations
https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-flame-retardant-additives
https://www.avient.com/products/long-fiber-technology/complet-long-carbon-fiber
https://www.avient.com/products/advanced-composites/continuous-fiber-composite-tape-laminates-and-barstock/polystrand-continuous-fiber-tapes-laminates
https://www.avient.com/products/thermoplastic-elastomers/onflex-thermoplastic-elastomers
https://www.avient.com/products/long-fiber-technology
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-combination-colorants-additives
https://www.avient.com/products/long-fiber-technology/complet-long-carbon-fiber
https://www.avient.com/products/polymer-additives/foaming-agents
https://www.avient.com/products/polymer-colorants/solid-color-masterbatches/oncolor-fx-special-effect-colorants
https://www.avient.com/products/polymer-additives/uv-and-light-blocking-additives/cesa-light-additives
https://www.avient.com/products/polymer-additives/antioxidant-additives
https://www.avient.com/products/polymer-colorants/color-additive-combination-masterbatches/smartbatch-fx-paint-replacement-0
https://www.avient.com/products/polymer-additives/visual-enhancement-effects/cesa-scratch-mar-resistance-additives
https://www.avient.com/products/polymer-additives/colorants-and-additives-wire-cable/cesa-laser-additives
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/artisan-pre-colored-thermoplastics-premium-finishes
https://www.avient.com/sites/default/files/2021-04/bergamid-seat-fastener-case-study.pdf
First, sheet metal
restricts design flexibility, and different automotive OEMs
request different attachment configurations for the part, so it
becomes extremely time-consuming to design and fabricate
multiple variations in metal.
Design flexibility = fast customization: Plastic offers
much greater design freedom than metal, enabling the
company to quickly develop and produce variations of
the seat securement part for different customers
Injection molding = system cost savings: Compared
to metal fabrication, which requires time-consuming
secondary operations, injection molded plastics can be
produced as a net-shape part in a single step, boosting
productivity and lowering system costs.
https://www.avient.com/sites/default/files/2022-01/Swimming Pool Application Snapshot.pdf
ABOVE GROUND
SWIMMING POOL
C O M P O S I T E S I D E W A L L
• Corrosion resistance to withstand salt water pool treatment
• UV resistance for durability over years of use
• Weight reduction vs. traditional metal to reduce shipping
costs and simplify installation
• Field tested for 3 years to prove Polystrand
solution provides excellent UV, creep, and
corrosion resistance
• Reduced weight by 50% compared to metal
• Rolled product enabled standard shipping
vs. coiled steel sidewalls that require LTL
delivery
Polystrand™ thermoplastic composite
laminate (4-ply) with integrated decorative film
KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION
METAL REPLACEMENT
LEARN MORECopyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-09/bettcher-case-study-1.pdf
METAL REPLACEMENT
COMBINES METAL’S
STRENGTH WITH
PLASTIC’S LIGHT WEIGHT
CASE STUDY: COMPLĒT™ LONG GLASS FIBER REINFORCED COMPOSITE
Challe
nge Accepted.
This was great for strength and performance, but the
yoke was heavy, had long lead times for production, and
was nearly $100 per part, making it ripe for a metal-to-
plastic conversion.
With lightweighting benefits and design freedom, this
high-end composite was shown in mold filling and
FEA analysis to maintain the reliability and strength of
metal.
https://www.avient.com/sites/default/files/2021-07/lubrione-for-conveyor-belt-gears-application-bulletin.pdf
Metal gears are susceptible to corrosion, so they
degrade over time and need replacing.
EXTEND PART LIFE AND REDUCE
MAINTENANCE
LubriOne™ internally lubricated formulations have
similar structural performance characteristics
to metal, making them an ideal alternative for
conveyor belt gears.
MANUFACTURING EFFICIENCY
LubriOne™ polymers offer greater design freedom
compared to metal and improved manufacturing
efficiency.
https://www.avient.com/sites/default/files/2023-11/LFT for Bicycles Application Graphic.pdf
REDUCED WEIGHT
40–50% weight reduction
when switching from metal,
portability
SOLUTION: Long carbon
fiber reinforced composites
SUSTAINABILITY
PIR/PCR content incorporation
SOLUTION: Recycled content
long fiber thermoplastics
STRENGTH
IN EXTREME
ENVIRONMENTS
High strength-to-weight ratio,
high and low temperature
performance
SOLUTION: Long carbon
fiber reinforced composites
CORROSION
RESISTANCE
Metal replacement, eliminate
secondary operations, slow
moisture uptake
SOLUTION: Moisture resistant
long fiber reinforced nylons
ELECTRIFYING
STRENGTH
Ignite a passion for exploration and push
the boundaries of durability with long
fiber thermoplastic technology for bikes,
engineered to excel in extreme challenges!
https://www.avient.com/sites/default/files/2023-06/2023 Advanced Composites Automotive Overview.pdf
Move Over Metal
Composites for Lightweighting, Reinforcing, and Replacing Metal
in Automotive Applications
APPLICATION BULLETIN
Composites offer higher strength-to-weight ratios
exceeding the structural performance of traditional
materials while significantly reducing weight—up
to 75% lighter than steel and up to 25% lighter
than aluminum.
Fiber reinforced polymer composites
are exceptional alternatives to traditional
materials such as wood, ceramic, and
metal, enabling designers to create
lighter weight structural components
for increased lifetime performance, and
improved fuel efficiency.
KEY CHARACTERISTICS
• Lightweight
• High strength & stiffness
• Excellent fatigue & impact resistance
• Exceptional strength-to-weight ratio
• Strong adhesive properties
• Chemical and corrosion resistance
• Reduced NVH compared to metals
• Rapid cycle times
• Low VOCs
VALUE SOLUTION
• Replaces metal without sacrificing strength
• Reduced vehicle weight improves fuel
economy, reduces energy consumption
• Selective reinforcement adds strength in high
stress areas
• Easily integrated & streamlined manufacturing
process
• Easy bonding to various materials
• Increases structure & puncture resistance
• Can be used in injection and compression
overmolding operations
• Enables thin-walling and material reduction by
adding reinforcement to traditional materials
• Able to be re-formed, reused, recycled
USES & APPLICATIONS
• Interior structural reinforcement such as walls,
load floors, headliners, door panels, storage,
storage lids, and trim pieces
• External body panels
• Front end and door module reinforcement
• Service access cover reinforcement
• Interior hatch covers
GORDON COMPOSITES™ & GLASFORMS™
THERMOSET COMPOSITES
Gordon Composites™ and Glasforms™ thermoset
composites are made with proprietary resin/
fiber reinforcement technologies.
https://www.avient.com/sites/default/files/2023-08/SEM Solutions for E-Batteries Infographic_v2.pdf
BATTERY JUNCTION BOX
Stat-Tech™ Static Dissipative & Electrically
Conductive Formulations
Surround™ EMI/RFI Shielding Formulations
• Integrated EMI/RFI shielding
• Easier to process vs metals
MODULE CONNECTOR
Therma-Tech™ Thermally Conductive Formulations
• Good stiffness and mechanical strength
EV CONNECTOR
Edgetek™ PKE Polyketone Formulations
• Excellent chemical resistance
• Low moisture uptake
• Non-halogenated flame retardant performance
• Colorable (RAL Orange)
• Reduced carbon footprint vs PA6 and PA66
COOLING SYSTEM
Therma-Tech™ Thermally
• Tensile strength
• Chemical resistance
BATTERY FRAME
Maxxam™ FR Flame Retardant Polyolefin Formulations
Edgetek™ Engineered Polymer Formulations
Polystrand™ Continuous Glass Fiber Reinforced Thermoplastics
• Non-halogenated flame retardant
HOUSING TRAY
OnForce™ Long Glass Fiber Reinforced
Polypropylene Composites
Stat-Tech™ Static Dissipative & Electrically
Conductive Formulations
Polystrand™ Continuous Glass Fiber
Reinforced Thermoplastics
• Design integration & freedom
• Structural performance
• EMI shielding
BATTERY MANAGEMENT CONTROLLER
Stat-Tech™ Static Dissipative & Electrically Conductive Formulations
Surround™ EMI/RFI Shielding Formulations
• Integrated EMI/RFI shielding
• Easier to process vs metals
BATTERY HOUSING/COVER
OnForce™ Long Glass Fiber Reinforced Polypropylene Composites
Complēt™ Long Fiber Reinforced Structural Thermoplastics
• Metal replacement
• Lightweighting
• Structural performance
• Design integration & freedom
Polystrand™ Continuous Glass Fiber
• Localized biaxial reinforcement
• Impact performance
• Overmolding compatibility
• Integrated assembly point stiffening
ENGINEERED MATERIALS FOR EV BATTERIES
CELL MODULE
Therma-Tech™ Thermally
Conductive Formulations
• Good stiffness and
mechanical strength
UNDERBODY PROTECTION
Polystrand™ Continuous Glass Fiber
• Superior impact performance
• Significantly lighter than steel
• Simplified integration with housing
• Corrosion resistance
https://www.avient.com/sites/default/files/2020-10/avient-conflict-minerals-policy-10.2020.pdf
reporting
companies
that
manufacture
products
(or
have
others
manufacture
products)
that
contain
3TG
metals
or
their
derivatives
(tantalum,
tin,
tungsten
and
gold)
that
are
necessary
to
product
functionality
or
production
are
required
to
assess
their
supply
chains
and
report
to
the
SEC
on
whether
those
materials
are
sourced
from
the
Democratic
Republic
of
Congo
and
adjoining
countries.
This
includes
annually
conducting
a
reasonable
due
diligence
inquiry
of
our
suppliers
into
the
source
and
conflict
status
of
any
3TG
metals
contained
in
Avient
products
that
are
within
the
scope
of
the
Act.
We
require
our
suppliers
to
also
engage
in
due
diligence
of
their
supply
chains
and
to
annually
certify
the
origin
and
conflict
status
of
the
3TG
metals
they
supply
to
Avient.
10.8.20