https://www.avient.com/sites/default/files/resources/Resilience%2520LS%2520Diffuse%2520Comparison%2520Guide_No%2520CP.pdf
PMMA
Considering lens performance, Resilience™ LS Frost PVC offers properties and
material performance similar to PMMA, often at a significantly lower cost.
1 ASTM D-1003 measured by Polymer Diagnostics, Inc.
PDI) on extruded profiles
2 ASTM D-638
3 ASTM 256
4 ASTM D-648 66 psi, unannealed, 0.125"
5 Savings depends on profile size
and production volume
Acrylite is a registered trademark of
Evonik Performance Materials
Lens Performance
Resilience™ LS
Frost PVC
Acrylite® Satinice
Frost PMMA
Light Transmission1 at 0.060"
(1.5mm)
83% Low Diffusion
78% Medium Diffusion
75% High Diffusion
81% Low Diffusion
Diffusion Half Power Angle (DLD)
26° Low Diffusion
41° Medium Diffusion
58° High Diffusion
26° Low Diffusion
Tensile Strength2
Tensile Modulus2
Tensile Elongation (break)2
7,360 psi
400,000 psi
20%
7,330 psi
330,000 psi
43%
Flammability (UL 94)
V-0 @ 1.5mm
5VA @ 2.0mm
HB @ 1.6mm
Notched Izod Impact (73°F)3 2.3 ft-lb/in 0.6 ft-lb/in
Heat Deflection Temperature4 157°F/69°C 182°F/83°C
UV Stability Good Excellent
Chemical Resistance Excellent Good
Typical Lens Profile Cost 10–15% Savings5 Baseline
1.866.POLYONE
www.polyone.com
Copyright © 2018, PolyOne Corporation.
https://www.avient.com/sites/default/files/2024-07/Ballistic Resistant Composite Panels Product Selection _ Install Guide.pdf
Property GlasArmor Panel ThermoBallistic Panel Test Method
Glass Content 55 wt% 73 wt%
Density
0.066 lb/in3
1.83 g/cm3
0.062 lb/in3
1.72 g/cm3
ASTM D-792
Flex Mod
2.1–2.7 msi
14.5 - 18.6 GPa
2.5 msi
17.2 GPa
ASTM D-790
Flex Strength
65 ksi
448 MPa
14 ksi
96.5 MPa
ASTM D-790
Barcol Hardness 50–60 n/a ASTM D-2583
Fire Rating 1 hour1 n/a ASTM E-119-09c
Flame Spread Rating 452 n/a ASTM E-84-08a
Smoke Developed Rating 1652 n/a ASTM E-84-08a
MATERIAL DATA (TYPICAL VALUES)
1 UL Level 3 panel was fire tested as part of a wall system with steel studs and drywall face sheet
2 NFPA & IBC Class B rating achieved
www.avient.com
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2022-03/Asia SEM Healthcare Product Selection Guide %281%29.pdf
PP OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Dynaflex™ G2706 28A
USP Class VI, ISO 10993,
Food contact
EtO
Soft translucent grade,
grippy feel
Dynaflex™ G2711 43A
USP Class VI, ISO 10993,
Food contact
EtO
Highly colorable solution,
grippy feel, low compression set
Versaflex™
CL2242 & CL2250
42A/ 50A
USP Class VI, ISO 10993,
US Food contact
EtO
Clear boilable grades;
ABS, PC bondable
Versaflex™ G2705 N 60A
USP Class VI, ISO 10993,
Food contact
EtO/Steam
High resilience,
low compression set
Versaflex™ HC3810 20A-90A USP Class VI, ISO 10993 EtO General purpose, unfilled
ABS, PC OVERMOLDING HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versaflex™ OM1040 40A USP Class VI, ISO 10993 EtO Translucent
Versaflex™ OM3060 60A USP Class VI, ISO 10993 EtO Clear
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
OVERMOLDING FOR
ERGONOMICS
• Adds good tactile surface with soft-touch feel
• Available in a variety of color effects and
textures
• Improves grip, cushion, and comfort
• Enhances functional performance like sealing
properties, vibration damping, oxygen
barrier, and scratch and abrasion resistance
• Reduces assembly costs, good processability
• Offers excellent adhesion to a wide range of
substrates
Applications:
• Glucometers
• Medical tools overmolds
• Injector pens
• Analysis devices
VERSALLOY™ HC & VERSAFLEX™ HC TPEs
SEALING & RESEALING
• Rubbery feel and soft touch
• No coring, good puncture, and
resealability in static stoppers
• Meets low coefficient of friction
requirements in dynamic seals
• Low extractables
• Suitable to overmold onto polyolefins
Applications:
• Sealing and resealing septum
• Seals and sanitary gaskets
• Syringe plungers and tips
MATERIAL DESCRIPTION HARDNESS REGULATORY STERILIZATION CHARACTERISTICS
Versalloy™
HC 9210-45N
45A USP Class VI EtO
Good processability,
smooth surface aesthetics
Versalloy™
HC 9210-55N
55A USP Class VI EtO
Good processability,
smooth surface aesthetics
Versalloy™
HC 9210-70N
70A USP Class VI EtO
Good processability,
smooth surface aesthetics
Versalloy™
HC 9220-43N
43A
USP Class VI,
ISO 10993-4/5
EtO
Extrusion grade,
high temperature resistance
Versaflex™
HC 2110-35N
34A
FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation
Resealing, elevated comp set
Versaflex™
HC 2110-57B
57A
FDA, USP Class VI,
ISO 10993
Autoclave EtO
radiation
Low stiction
VERSAFLEX™ CL AND DYNAFLEX™ TPEs
HIGH CLARITY
GRADES WITHOUT
PLASTICIZERS
• Water clear grades formulated without
phthalate plasticizers
• Meets medical regulatory USP Class VI and
ISO 10993-4,5
• Food contact and FDA compliant
• Autoclave and radiation stable
• Low extractable
• High clarity (Haze 50 4.1, 100 4.5, 100 4, 70 6, 70
Tensile Modulus (MPa) 2200 2700 2600 2350 1820 1820
Flexural Strength (MPa) 80 90 104 86 68 68
Flexural Modulus (MPa) 2500 2700 2500 2300 1980 1590
HDT: 0.45, 1.8 (MPa) 110, 80 90, 80 100, 89 123, 100 123, 64 100, 70
UL-94 Rating @ 3.0 mm 5VA V-0 5VA V-0 HB V-0
UL-94 Rating @ 1.5 mm V-0 V-0 5VB V-0 HB V-0
UL-94 Rating @ 0.75 mm V-1 V-2 V-0 None None V-2
COMPETITIVE MATERIAL COMPARISON
ENGINEERED POLYMER FORMULATIONS
FOR HEALTHCARE
TRILLIANT™ HC THERMOPLASTICS
The family of Trilliant™ HC high-performance thermoplastics is formulated to meet the growing challenges
of medical devices and equipment.
MATERIAL DESCRIPTION BASE RESIN
Trilliant™ HC2020 Copolyester
Trilliant™ HC8910/8920 Polyketone/ABS blend
Trilliant™ HC2120 Tritan
Trilliant™ HC3120 PC
Trilliant™ HC5210 PP
Trilliant™ HC6010 PA6
Trilliant™ HC6610 PA66
Trilliant™ GRV-NP-110-W PA12
TRILLIANT™ HC THERMOPLASTICS
• Chemically resistant replacement for FR PC/ABS,
FR PC/PET & FR COPE, providing UL 94 Yellow
Card V-0 flame rating at 1.5 mm, V-1 at 0.75 mm
thicknesses for a broad color spectrum
• Outperforms PC/ABS, PC/PET and COPE in
resistance to common disinfectants
• Retains tensile strength after 72-hour exposure
to common hospital disinfectants, and shows
better long-term chemical resistance as
compared to PC blends and COPE
• Exhibits good impact and temperature resistance
• Available in natural grades, standard medical
colors, or custom pre-colored products
Applications:
• Medical device housings
• MRI, X-ray, CT scanner components
• Surgical instruments such as staplers, dissectors,
scissors
• Auto-injector pen
TRILLIANT™ HC
ELECTRICALLY
CONDUCTIVE
FORMULATIONS
• Consistent conductivity ensures repeatable
part performance and minimizes failures
related to inconsistent electrical conductivity
• High flow and easy processing facilitate filling
of thin wall parts and multiple cavity tools,
which enable faster cycle times and lower
per-unit part costs
• Superior durability reduces breakage and
resultant scrap related costs
• Less tendency to flash results in improved
appearance and less fluid retention in or on
the tip, thus driving greater accuracy and less
potential for cross-contamination
• High strength produces parts with greater
stiffness and warp resistance, again
minimizing scrap-related costs
Applications:
• Conductive pipette tips
TEST
TEMS
SPECIFIC
GRAVITY
MELT FLOW
RATE
(230OC,
2.16KG)
TENSILE
STRENGTH
FLEXURAL
STRENGTH
FLEXURAL
MODULUS
IMPACT
STRENGTH
NOTCHED,
IZOD
SURFACE
RESISTIVITY
Method ASTM D-792 ASTM D-1238 ASTM D-638 ASTM D-790 ASTM D-790 ASTM D-256 ASTM D-257
Unit -- g/10min MPa MPa MPa J/m Ohms/sq.
https://www.avient.com/sites/default/files/2024-12/PKE grades for Powersports Application Bulletin.pdf
Gasoline - 30% glass-filled (GF) grade, dry as molded (DAM), room temperature
Testing methodology is an adaptation from ASTM D543
• Reapply freshly soaked gauze pad every 24 hours to prevent from drying out
• Repeat for a total of 72 hours
• Tensile properties recorded
*Chemical resistance data for DEET, motor oil, glass cleaner, and sunscreen available upon request
KEY CHARACTERISTICS
Figure 1
Figure 2
3.34
3.84
3.63
1.96
2.21
0.99
3.43
3.86 3.93
1.76
3.49
2.01
3.26
3.66 3.74
1.45
1.06 0.989
2.98
3.99
3.41
1.41
1.07
0.88
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
30% LGF PKE 30% LGF PA6 30% LGF PA66 30% SGF PKE 30% SGF PA6 30% SGF PA66
Ft
-lb
/in
Notched Izod Impact
ASTM D256
23C DAM 23C Conditioned -40C DAM -40C Conditioned
1.47
1.37 1.37
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
Glass-Filled PKE Glass-Filled PA6 Glass-Filled PA66
g/
cm
3
Density of Polyketone vs Nylon
ASTM D792
LESS MOISTURE ABSORPTION THAN NYLON
30% Short Glass Fiber (SGF) Comparison
Moisture uptake, environmental chamber 62% RH, 70°C
SIMILAR DENSITY TO NYLON
ASTM D792
COMPARABLE AND CONSISTENT IMPACT PERFORMANCE*
Notched Izod Impact (ASTM D256) of LGF and SGF for DAM and
Conditioned Materials
*3,000 hr weathering data available upon request
KEY CHARACTERISTICS
1.844.4AVIENT
www.avient.com
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/2020-composites-overmolding-overview.pdf
SPORTING GOODS
Boots, bindings,
protective equipment
MARINE
Hull reinforcement,
seats, paddles
50% Long
Glass Fiber
Reinforced
PP
50% Long
Glass Fiber
Reinforced
PP + 0°
CFRTP
50% Long
Glass Fiber
Reinforced
PP + 0°/90°
CFRTP
50% Long Glass
Fiber Reinforced
PP +
0°/90°/90°/0°
CFRTP
17K 28K 29K
50% Long
Glass Fiber
Reinforced
PP + 0°/90°/0°
CFRTP
29K 31K
+60.7%
FLEXURAL STRENGTH (ASTM D7264)
IMPACT RESISTANCE (ASTM D3763)
50% Long
Glass Fiber
Reinforced
PP
50% Long
Glass Fiber
Reinforced
PP + 0°
CFRTP
50% Long
Glass Fiber
Reinforced
PP + 0°/90°
CFRTP
50% Long
Glass Fiber
Reinforced
PP + 0°/90°/0°
CFRTP
50% Long Glass
Fiber Reinforced
PP +
0°/90°/90°/0°
CFRTP
E
n
e
rg
y
at
T
o
ta
l (
J)
F
o
rc
e
a
t
P
e
ak
(
kN
)
18
16
14
12
10
8
6
4
2
0
6.0
5.9
4.0
3.0
2.0
1.0
0.0
11.2 15.1 14.6 12.7 16.4
1.2 1.9 2.8 4.0 5.0
+58.3%
+34.8%
50% Long
Glass Fiber
Reinforced
PP
50% Long
Glass Fiber
Reinforced
PP + 0°
CFRTP
50% Long
Glass Fiber
Reinforced
PP + 0°/90°
CFRTP
50% Long Glass
Fiber Reinforced
PP +
0°/90°/90°/0°
CFRTP
17K 28K 29K
50% Long
Glass Fiber
Reinforced
PP + 0°/90°/0°
CFRTP
29K 31K
+60.7%
FLEXURAL STRENGTH (ASTM D7264)
IMPACT RESISTANCE (ASTM D3763)
50% Long
Glass Fiber
Reinforced
PP
50% Long
Glass Fiber
Reinforced
PP + 0°
CFRTP
50% Long
Glass Fiber
Reinforced
PP + 0°/90°
CFRTP
50% Long
Glass Fiber
Reinforced
PP + 0°/90°/0°
CFRTP
50% Long Glass
Fiber Reinforced
PP +
0°/90°/90°/0°
CFRTP
E
n
e
rg
y
at
T
o
ta
l (
J)
F
o
rc
e
a
t
P
e
ak
(
kN
)
18
16
14
12
10
8
6
4
2
0
6.0
5.9
4.0
3.0
2.0
1.0
0.0
11.2 15.1 14.6 12.7 16.4
1.2 1.9 2.8 4.0 5.0
+58.3%
+34.8%
Application
design
Modeling &
simulation
Prototyping
& validation
Material
selection
Composite/
resin
compatibility
Custom
formulations
Mold filling analysis
Technical support
Process optimization
PROCESSING
MATERIALS
Material selection is crucial to an
application’s success.
https://www.avient.com/sites/default/files/2023-12/Polystrand Thermoplastic Composite Panel Application _ Install Guide.pdf
USES & APPLICATIONS
FOAM CORE PANELS
Core Density
5 lb/ft3 8 lb/ft3
80 kg/m3 130 kg/m3
Panel Thickness
0.5 inch 0.75 inch 1.0 inch 0.5 inch 0.75 inch 1.0 inch
13mm 19mm 25mm 13mm 19mm 25mm
Facesheet Configuration 5848 Quad-Ply 5848 Quad-Ply
Property Test Method Unit
Areal
Weight Calculated
lb/ft2
kg/m2
0.83
4.05
0.93
4.54
1.04
5.08
0.96
4.69
1.13
5.52
1.31
6.40
Flexural
Strength
ASTM
D7249
psi
MPa
104
0.72
112
0.77
102
0.70
168
1.16
171
1.18
172
1.19
Flexural
Modulus
ASTM
D7249
psi
MPa
834,000
5,750
605,000
4,171
375,000
2,586
889,000
6,129
672,000
4,633
481,000
3,316
Flexural
Rigidity
ASTM
D7249
lb*in2
kN*mm2
33,000
95,000
64,000
183,000
100,000
286,000
42,000
120,000
71,000
203,000
126,000
361,000
TRUCK & RV
• Ceilings
• Cabinetry
• Load floors
• Sidewalls
• Aerodynamic
components
BUILDING &
CONSTRUCTION
• Modular panels for
temporary structures
• Garage & industrial
doors
• Walls & flooring
RAIL
• Doors
• Flooring
• Interior panels
MARINE
• Stringers
• Bulkheads
• Ceilings & decking
• Doors & cabinetry
HONEYCOMB CORE PANELS
Core Density
5 lb/ft3
80 kg/m3
Panel Thickness
0.5 inch 1.0 inch
13mm 25mm
Facesheet Configuration 6536 X-Ply 6536 Tri-Ply 6536 X-Ply 6536 Tri-Ply
Property Test Method Unit
Areal
Weight Calculated
lb/ft2
kg/m2
0.49
2.39
0.63
3.08
0.63
3.08
0.8
3.91
Flexural
Strength
ASTM
D7249
psi
MPa
33
0.23
82
0.57
46
0.32
97
0.67
Flexural
Modulus
ASTM
D7249
psi
MPa
418,000
2,882
693,000
4,778
265,000
1,827
368,000
2,537
Flexural
Rigidity
ASTM
D7249
lb*in2
kN*mm2
15,000
43,000
27,000
77,000
41,000
117,000
75,000
215,000
SUPPORT SPAN DEFLECTION
Meets performance required for marine applications
Predictive deflection in various load cases.
https://www.avient.com/sites/default/files/2021-12/Chemically Resistant Materials Whitepaper.pdf
The materials
were evaluated for environmental stress cracking
resistance (ESCR) using an adaptation to ASTM D543
“Standard Practices for Evaluating the Resistance
of Plastics to Chemical Reagents.”
In order to benchmark the relative ESCR
performance of the materials tested, an adaptation
to the ASTM D543 method was used.
Adapted ASTM D543 testing with Virex® TB.
https://www.avient.com/sites/default/files/2020-08/tpes-for-automotive-industry-bulletin.pdf
INDUSTRY BULLETIN
STANDARD UNITS ONFLEX LO 7120-45N
Volatile Organic Compounds VDA 278 ug/g(ppm) 41
Fogging VDA 278 ug/g(ppm) 521
Odor
• Control
• Dry conditions
• Wet conditions
SAE J1351 (15) 1-10 Scale
1
2
1
Compression Set (23°C)
• 22 hours
• 70 hours
ASTM D395 % 14.4
14.6
Capillary Viscosity
• 1341/s
• 11170/s
ASTM D3835 Pa*s 35
7
HVAC SYSTEMS
OnFlex™ LO
• Features: low VOC/FOG, low odor, good compression set, easy processing, overmolds to polypropylene
• Example applications: seals and flaps in heating, ventilation and air conditioning systems
CHARACTERISTICS ONFLEX
™
LO
ONFLEX™
AF
TPE
GENERAL
PURPOSE
TPV TPO
Volatile Organic Compounds (VDA 278) Very Low Moderate Moderate Moderate Very Low
Fogging (VDA 278 & DIN 75201) Very Low Moderate Moderate High Very Low
Odor (VDA 270 Requirement ≤3.0) ≤3.0 ≤3.0 >3 >3 ≤3.0
Gloss Level Low Low Low Very Low High
Tactile Feel Grippy Grippy Grippy Grippy Waxy
Pre-Drying Required No No No Yes No
Raw Material Costs $$ $$ $$ $$$ $
Compression Set @ RT Good Good Good Excellent N/A
Compression Set @ ≥70°C Moderate Moderate Moderate Good N/A
UV Resistance Good Excellent Good Good Good
Weatherability Good Excellent Good Good Good
Hardness Range Low to High Low to High Low to High Low to High High
Density (g/ml) 1.15 0.99 0.90–1.20 0.95–0.98 0.90–1.20
GENERAL CHARACTERISTICS COMPARING TPE, TPV, TPO
Grades shown on both pages are representative of solutions manufactured in North America, more grades available globally.
INTERIORS/EXTERIORS
TEMP STANDARD UNITS ONFLEX AF 7210-40B
ONFLEX AF
7210-50B
ONFLEX AF
7210-60B
ONFLEX AF
7210-70B
ONFLEX AF
7210-80B
QUV Exposure
• 1000 Hrs(0.68 W/m2 @ 340nm)
• 2000 Hrs(0.68 W/m2 @ 340nm)
45°C ΔE
0.49
0.38
0.42
0.48
0.21
0.85
0.22
0.14
0.32
0.24
Xenon-Arc Exposure
• 1000 Hrs(0.35 W/m2 @ 340nm) 63°C ΔE 0.63 0.84 0.34 — 0.58
Capillary Viscosity
• 1341/s
• 11170/s
ASTM
D3835
Pa*s
60
11.4
79
15
65
13
48
13.7
73
16
Ozone Resistance
ASTM
D1149(16) B
Visual No cracks No cracks No cracks No cracks No cracks
Low Temperature Brittleness ISO 812 B °C -63 -62 -62 -62 -62
OnFlex™ AF
• Features: long-term sealing performance, reduced noise and vibration, grippy feel, low gloss, low odor,
excellent UV resistance and weatherability, easy processability, overmolds to polypropylene
• Example applications: trays, door pockets, fasteners, clips, roof rack pads, roof and door trim, and
window encapsulations
The need to innovate is virtually endless.
https://www.avient.com/sites/default/files/2022-04/Versaflex XP Wet Grip Product Bulletin_NEW.pdf
Consumer home goods, such as bath mats
• Outdoor recreation equipment
• Fishing gear
• Water sports equipment
PRODUCT BULLETIN
0
200
400
600
800
1000
1200
0
25
50
75
100
Initial 6 Month
6-Month Ocean Water*
Immersion Study
Hardness, Shore A
(ASTM D2240)
Tensile Strength, psi
(ASTM D638)
1.844.4AVIENT
www.avient.com
Copyright © 2022, Avient Corporation.
Versaflex XP 2850
Hardness, Shore A 53
Specific Gravity 0.89
Color Natural
Tensile Strength (psi) 616.4
Elongation at Break (%) 541.4
Viscosity @ 11170/sec (Pa s) 10.9
Dry Kinetic COF 1.256
Wet Kinetic COF 2.463
Increase in COF* (%) 96.1
Abrasion Loss** (mg/cycle) 0.014
Bondability*** PP, PE
TECHNICAL PROPERTIES OF VERSAFLEX XP WET GRIP MATERIAL
* Pull time = 5 sec; Sled Weight = 203 grams; Rate = 30cm/min
** Weight = 1000 grams; Cycles = 500; Wheel = H-18
*** For bonding to other substrates, please contact Avient
COMPARING VERSAFLEX XP 2850 WITH COMMONLY USED WET GRIP MATERIALS
3.00
2.50
2.00
1.50
1.00
0.50
0.00
1.26
2.46
0.85
0.52
0.40
1.20
0.52 0.50 0.52 0.500.50 0.49
Wax Rubber EVA Foam Rubberized
Vinyl
Versaflex
XP 2850
PVC
DRY WET
Wet/Dry COF Performance
*Prepared to standard ASTM D1141-98R21
ps
i
D
ur
om
et
er
(S
ho
re
A
)
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_Elastomers_with_Universal_Bonding_Characteristics.pdf
Physical property
Both TPEs were characterized for Shore A hardness (ASTM D2240), specific gravity (ASTM D792), tensile
strength (ASTM D412), elongation at break (ASTM D412) and tear strength (ASTM D624).
Adhesion
3
The adhesion between the TPE and rigid thermoplastics substrates was measured by a “90 degree peel test”
which is a modified ASTM D903 method.
Rheology
The viscosities of both TPE-1 and TPE-2 at different shear rates were measured using a capillary rheometer
at 200oC by a method prescribed in ASTM D3835.