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Advanced Composites Explained
OnForce™ Long Fiber Reinforced Thermoplastic Composites - Product Selection Guide
ColorMatrix™ Fiber Colorants - Product Bulletin (Chinese)
https://www.avient.com/industries/building-construction/pipe-fittings-and-fluid-handling
Our polymer portfolio features corrosion-resistant PVC, CPVC and glass-filled vinyl composites that will more than meet your needs.
Advanced Mobility Composite Structures
ColorMatrix™ Apogee™ Glass Transition Enhancer for Thermoplastics
https://www.avient.com/sites/default/files/2023-04/Fiber Colorants and Additives Brochure.pdf
Our extensive portfolio of specialty colorants helps producers of synthetic fibers and nonwovens achieve brilliant colors and optimal dyeing of polyester, polypropylene and polyamide fibers.
Additives can also be used to enhance fiber properties and to improve processing during fiber production.
Renol™ & Remafin™ Fiber Colorants Single Pigment Dispersions & Custom Colors ADDITIVE CONCENTRATES Functionalization is an important topic for the synthetic fiber industry.
https://www.avient.com/sites/default/files/resources/AVNT Fermium Conference - May 2023 w NonGAAP Recs.pdf
Examples include: • Dyneema®, the world's strongest fiber™, enables unmatched levels of performance and protection for end-use applications, including ballistic personal protection, marine and sustainable infrastructure and outdoor sports • Unique technologies that improve the recyclability of products and enable recycled content to be incorporated, thus advancing a more circular economy • Light-weighting solutions that replace heavier traditional materials like metal, glass and wood, which can improve fuel efficiency in all modes of transportation and reduce carbon footprint • Sustainable infrastructure solutions that increase energy efficiency, renewable energy, natural resource conservation and fiber optic / 5G network accessibility Avient is a certified ACC Responsible Care® and a founding member of the Alliance to End Plastic Waste.
GUIDANCE (TOTAL COMPANY) 11 14.8% 15.8% Guidance Actual Adjusted EBITDA Margin % Better-than-expected margins driven by: • Resilient demand for composites and sustainable solutions which improved mix of higher margin applications • Deceleration of raw material inflation • Cost reduction activities Q1 EBITDA BRIDGE (TOTAL COMPANY) 12 $ millions CAI: Price / Mix 19) Inflation (4) SEM: Price / Mix 6) Inflation (4) Net Price Benefit 17) Wage and Energy Inflation (13) Cost Reductions 8) FX (6) Q1 2023 Actual $134) Adjusted EBITDA Q1 2022 Pro Forma $ 176) Demand (48) • Weak demand conditions in-line with previous expectations • Pricing continues to cover inflation of raw materials, wages and energy U.S. & Canada 40% EMEA 38% Asia 17% Latin America 5% Q1 2023 SEGMENT, END MARKET AND GEOGRAPHY GEOGRAPHY REVENUESEGMENT FINANCIALS Consumer 18% Packaging 23% Healthcare 7% Industrial 16% Building and Construction 10% Defense 6%Telecommunications 4% Energy 5% END MARKET REVENUE (1) Total company sales and adjusted EBITDA of $846M and $134M, respectively, include intercompany sales eliminations and corporate costs $537M $91M $310M $64M Sales EBITDA Specialty Engineered Materials Color Additives and Inks $134M$846M (1) 13 Transportation 11% Q1 2023 SALES BY REGION Yo Y C H A N G E ( E X C L .
FX -11% FX -3% Total Avient -14% YoY Comparison against 2022 pro forma results • Aging infrastructure driving need for greater technological advancements and upgrades • Increased focus on strength and capacity of electrical grid plays into further adoption of composites into the market Where Avient Wins: UV, weather-resistance, customized capabilities Best-in-class customer responsiveness Local high-quality manufacturing, unparalleled breadth of portfolio Expanding position in insulators, utility poles, crossarms, and wind energy Avient Confidential 15 ENERGY 15 • Fiber-optic investments from AT&T, Corning, Commscope continue to drive industry toward innovation • $42B BEAD program in Infrastructure Bill to increase cable deployments; well-positioned to capitalize on “Made in America” requirement and “last mile” buildout Where Avient Wins: Flame retardance, weather-resistance enables faster, safer, more reliable connections Local manufacturing, unparalleled breadth of portfolio Expanding position in insulation for wire jacketing, 5G buildout TELECOMMUNICATIONS Source: U.S.
https://www.avient.com/news/polyone-acquires-magenta-master-fibers
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PolyOne Acquires Magenta Master Fibers
Specialty acquisition broadens solutions portfolio of colorant and additives technologies for fiber applications
Global Color, Additives and Inks segment, which last month unveiled its revolutionary new ColorMatrix™ Fiber Colorant Solutions that provide late-stage color injection in fiber applications utilizing liquid solutions.
https://www.avient.com/news/avient-and-coloro-collaborate-offer-sustainable-fiber-colorants-dope-dyeing-global-fashion-textile-industry
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Avient and Coloro Collaborate to Offer Sustainable Fiber Colorants for Dope-Dyeing to the Global Fashion Textile Industry
Avient and Coloro Collaborate to Offer Sustainable Fiber Colorants for Dope-Dyeing to the Global Fashion Textile Industry.
Light-weighting solutions that replace heavier traditional materials like metal, glass and wood, which can improve fuel efficiency in all modes of transportation and reduce carbon footprint
https://www.avient.com/sites/default/files/2024-03/Nymax _ Nymax REC Processing Guide.pdf
NYMAX™ POLYMER FORMULATIONS PRIME & RECYCLED NYLON THERMOPLASTICS PROCESSING GUIDE 2 Nymax Polymer Formulations Nymax™ and Nymax™ REC Formulations Nymax™ thermoplastics include prime and recycled nylon formulations in both unfilled grades and with various levels of glass fiber and mineral reinforcements.
Injection Molding Parameters Base Resin PA6 PA6 IM/ST PA6 GF PA6 GMF PA66 IM/ST PA66 GF Barrel Temperatures °F (°C) Rear Zone 450–490 (232–254) 440–490 (226–254) 490–510 (254–265) 480–500 (249–260) 510–530 (265–276) 510–530 (265–276) Center Zone 460–500 (238–260) 450–500 (232–260) 500–520 (260–271) 490–510 (254–265) 510–530 (265–276) 520–540 (271–282) Front Zone 470–510 (243–265) 460–510 (237–265) 510–525 (265–273) 500–520 (260–271) 530–550 (276–288) 530–550 (276–288) Nozzle 480–520 (249–271) 470–510 (243–265) 515–530 (268–276) 510–525 (265–273) 530–560 (276–293) 540–560 (282–293) Melt Temperature °F (°C) 480–520 (249–271) 470–510 (243–265) 515–530 (268–276) 510–525 (265–273) 530–550 (276–288) 540–560 (282–293) Mold Temperature °F (°C) 120–180 (49–82) 120–180 (49–82) 120–200 (49–93) 120–200 (49–93) 140–220 (60–104) 140–220 (60–104) Pack and Hold Pressure 50–80% of Injection Pressure Injection Velocity 1.0–4.0 in/sec Back Pressure 25–100 psi Screw Speed 35–80 rpm Drying Parameters 4 hours @ 180°F (82°C) Moisture Allowable 0.1–0.2% Cushion 0.250 in Screw Compression Ratio 2.0:1–2.5:1 Nozzle Type Reverse Taper Clamp Pressure 3–5 tons/in2 Processing Guide 3 Start Up & Shut Down Recommendations Purge Compound Polypropylene Recycling Recycling prime grades up to 20% is permissible and recycling PIR or PCR grades up to 10% is permissible.
Degraded/ overheated material • Decrease melt temperature • Decrease back pressure • Use smaller barrel • Decrease injection speed Gate location and/or size • Relocate gate to nonstress area • Increase gate size to allow higher flow rate and lower molded in stress Fibers/Minerals on Surface or Uneven Surface Appearance Melt temperature too low • Increase melt temperature • Increase mold temperature • Increase injection speed Insufficient packing • Increase hold pressure and time • Increase shot size Processing Guide 5 Problem Cause Solution Sink Marks Part geometry too thick • Reduce wall thickness • Reduce rib thickness Melt too hot • Decrease nozzle and barrel temperatures • Decrease mold temperature Insufficient material volume • Increase shot size • Increase injection rate • Increase packing pressure • Increase gate size Flash Injection pressure too high • Decrease injection pressure • Increase clamp pressure • Decrease injection rate • Increase transfer position Excess material volume • Adjust transfer position • Decrease pack pressure • Decrease shot size • Decrease injection rate Melt and/or mold too hot • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease screw speed Loose clamp • Reset mold height • Increase clamp tonnage Shrink Too much shrink • Increase cooling time • Decrease mold temperature Too little shrink • Decrease cooling time • Increase mold temperature Troubleshooting Recommendations 6 Nymax Polymer Formulations Troubleshooting Recommendations Problem Cause Solution Burning Process related • Decrease nozzle and barrel temperatures • Decrease mold temperature • Decrease injection rate Mold design • Clean, widen and increase number of vents • Increase gate size to reduce shear Wet material • Check moisture.
https://www.avient.com/products/long-fiber-technology/long-fiber-solutions/performance-additives
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Performance Additives
Ready-to-mold LFT composite pellet solutions contain everything you need.
https://www.avient.com/sites/default/files/2022-03/Nymax BIO Bio-based Polyamide Solutions Product Bulletin.pdf
These bio-derived and glass fiber-reinforced formulations utilize 16–47% natural filler from renewable plant sources, including corn, straw, and wheat.
The Nymax BIO portfolio includes six grades that offer lower warpage plus excellent surface appearance and colorability compared with traditional PA66 glass fiber-filled materials.
KEY CHARACTERISTICS • Bio-polymers that reduce the carbon footprint value significantly • Achieves equivalent performance as PA66 glass fiber-filled materials • Excellent surface appearance and colorability • Lower warpage compared with PA66 glass fiber-filled materials • Cost-effective alternative to PA66 glass fiber-filled materials • Excellent dimensional stability and property retention rate after water uptake • Commercially available in Asia APPLICATIONS Nymax BIO formulations can be applied to reach sustainability goals in demanding applications including: • Transportation • Consumer goods • Industrial • Building and construction PRODUCT BULLETIN 1.844.4AVIENT www.avient.com Copyright © 2022, Avient Corporation.
https://www.avient.com/news/archives?page=68
CLEVELAND – PolyOne today announced that Franklin Electric selected Geon™ Fiberloc™ glass-reinforced vinyl composite for the control head of its