https://www.avient.com/sites/default/files/2024-08/Smartbatch Combination MIC Color - Center Console - Application Snapshot.pdf
AUTOMOTIVE OEM
C E N T R A L C O N S O L E P A R T
• Metallic aspect
• Good surface appearance
• UV resistance
• Cost effective alternative to paint
• Offered a paint replacement solution with a
molded-in-color metallic effect
• Provided color matching expertise
• Utilized simulation tools to predict part
aspect and suggest the best injection point
for process and mold optimization
• Optimized formulation for metallic effects
Smartbatch Combination Colorants &
Additives
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
METALLIC EFFECT + PAINT REPLACEMENT
LEARN MORE
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-09/crtm-panel-product-bulletin-2020.pdf
CRTM™ (Continuous Resin Transfer Molding)
Reinforced Composite Sandwich Panels
Lightweight, high-performance metal replacement solution
PRODUCT DESCRIPTION
Lightweight CRTM panels are custom engineered,
high quality composite sandwich panels designed
to deliver the structural benefits of metal panel
systems.
An engineered panel can reduce system
costs through elimination of welding, drilling,
bolting and riveting typically associated with
metallic panel fabrication.
sq. ft.)
0.54" 1.2
0.75" 1.4
2.24" 3.1
CRTM PANEL PROPERTIES
Additional features include:
• Material and design flexibility
• �Large-scale production with in-line
CNC machining
• Class-A FS&T resin systems
• Product design guidance
MARKETS AND END-USE APPLICATIONS
CRTM composite panels are ideal for use in
markets where metal skin-over-frame or hand-laid
composite sandwich panels are currently used.
https://www.avient.com/sites/default/files/2021-04/gravi-tech-pipe-system-valve-case-study.pdf
THE SOLUTION
Gravi-Tech™ density-modified formulations are unique,
high-density materials developed as thermoplastic-based
alternatives to lead and other traditional metals.
They are
formulated using select metallic fillers and engineered
thermoplastic resins to achieve the specific gravity of different
metals, while providing the design flexibility and processing
ease of conventional thermoplastics.
The PolyChek valve
gives API a critical competitive advantage today and into
the future, as heavy metals such as lead become even more
restricted.
https://www.avient.com/sites/default/files/2021-01/artisan-abs-fingerprint-detector-housing.pdf
FINGERPRINT
DETECTOR
H O U S I N G
• Metallic effect
• In-mold labeling replacement
• Overmold on PC
• Chemical resistance
• Achieved metallic effects without secondary
step of painting
• Customized colors to achieve desired
aesthetics of the design
• Improved cost-effectiveness
• Provided live technical support from concept
to production
Artisan™ AR7300-8001 M Silver Formulation
KEY REQUIRMENTS
WHY AVIENT ?
https://www.avient.com/sites/default/files/2020-09/case-study-one-pager-gls-om-bergamid-victorinox-pen-knife-1.pdf
VICTORINOX
S W I S S S O L D I E R ’ S K N I F E
Transition from metal to polymer handle that would be more
ergonomic and provide:
• Scratch and chemical resistance
• Impact resistance and durability
• A grippy, soft-touch feel
• Collaborated with the customer to fully
understand and meet their design challenges
and goals
• Used design and material expertise to develop
a customized two-material solution that met all
key requirements
• Enabled the customer to produce a new,
innovative product appealing to its consumers
Bergamid™ nylon copolymer overmolded with
GLS™ TPE
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
ERGONOMICS + METAL REPLACEMENT
LEARN MORE
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-12/Complet LFT - Off-Road Seating Shell.pdf
OFF-ROAD VEHICLE
MANUFACTURER
U N I F I E D S E A T I N G S H E L L
• Consolidate parts to reduce manufacturing costs
• Maintain performance while replacing metal seating frame
with lightweight composite material
• High durability to withstand harsh usage environments
• Delivered long glass fiber reinforced
thermoplastic solution providing metal-like
performance with excellent toughness
• Lowered component costs with single-piece
injection molded seat shell
• Utilized global capabilities to meet
manufacturing supply chain needs
Complēt™ Long Glass Fiber PA66 Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-02/case study snapshot -Knee RAIL brace LFT.pdf
PowerPoint Presentation
PROSTHETICS AND
ORTHOTICS BRAND
K N E E R A I L & B R A C E
• Replace metal to reduce weight
• Update design to achieve slimmer design
• Offer excellent strength and modulus properties
• Improve durability with better fatigue resistance than
incumbent aluminum
• Increased design freedom and
lightweighting for metal replacement
applications while meeting structural needs
• Delivered excellent fatigue endurance and
moisture resistance for enhanced durability
• Achieved cost reduction per part by
switching to an injection molding process
Complēt Long Carbon Fiber Reinforced
Structural Thermoplastics
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-08/Polystrand aPET Thermoplastic Composites for Cargo Trailers Application Snapshot.pdf
Name of topic
CARGO TRAILER
MANUFACTURER
T R A I L E R W A L L S & F L O O R
• Replace metal sheet skin and framing on current trailer
design
• Reduce trailer weight and labor costs
• Provide a reliable supply chain and quality control system
• Provided an impact resistant and corrosion-
proof composite material to prevent dents
and rust
• Reduced labor costs by delivering a
customized three-layer composite with a
polymer film to replace sheet metal and
metal framing
• Ensured supply chain reliability with fast
delivery and quality control located in North
America
Polystrand™ APET Thermoplastic Composite
Tri-ply Laminate
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/OnColor Combination MIC Color - Lower Bumper - Application Snapshot.pdf
Microsoft PowerPoint - OnColor Combination MIC Color - Lower Bumper - Application Snapshot
AUTOMOTIVE OEM
L O W E R E X T E R I O R B U M P E R
• Develop a new color for molded-in-color plastics
• Create ‘Wow’ effect without chroming or paint
• Provide metallic aspect with good UV resistance for
exterior part
• Developed new “gris megalithe” color for PP
(AS1) utilizing Avient Design center
• Produced master plaques to showcase new color
• Accelerated testing to certify outstanding
weathering resistance
• Collaborated across the supply chain to optimize
metallic effect in the final part
Smartbatch™ Combination Colorants &
Additives
KEY REQUIREMENTS
WHY AVIENT?
AVIENT SOLUTION
METALLIC EFFECT + PAINT REPLACEMENT
LEARN MORE
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2021-10/gravi-tech-perfume-cap-one-page-case-study.pdf
COSMETIC PACKAGING
MANUFACTURER
P E R F U M E C A P
• A weighted material with a metallic finish
• A material that could be injection molded into a premium
perfume cap
• Formulated a weighted material with 2.0 specific
gravity that is FDA approved
• Enabled customer to enter the premium
packaging market, typically reserved for metal
working converters
• Provided a material that could be injection molded
• Provided metallic finish aesthetic with cool touch
haptics
Gravi-Tech™ Density Modified Formulation
KEY REQUIREMENTS
WEIGHT + PROCESSABILITY
LEARN MORE
Copyright © 2021, Avient Corporation.