https://www.avient.com/sites/default/files/2020-08/gravi-tech-closures-case-study.pdf
Working closely with the producer, the Avient team recommended customizing a high density, engineered material formulation as an alternative to metal.
Switching from metal forming to injection molding would also enable processing cost savings and expanded design freedom.
These materials are able to be vacuum metalized or electroplated as well, to reproduce the premium metal finish that leading spirits makers prefer.
https://www.avient.com/sites/default/files/2020-09/crtm-panel-product-bulletin-2020.pdf
CRTM™ (Continuous Resin Transfer Molding) Reinforced Composite Sandwich Panels Lightweight, high-performance metal replacement solution PRODUCT DESCRIPTION Lightweight CRTM panels are custom engineered, high quality composite sandwich panels designed to deliver the structural benefits of metal panel systems.
An engineered panel can reduce system costs through elimination of welding, drilling, bolting and riveting typically associated with metallic panel fabrication.
sq. ft.) 0.54" 1.2 0.75" 1.4 2.24" 3.1 CRTM PANEL PROPERTIES Additional features include: • Material and design flexibility • �Large-scale production with in-line CNC machining • Class-A FS&T resin systems • Product design guidance MARKETS AND END-USE APPLICATIONS CRTM composite panels are ideal for use in markets where metal skin-over-frame or hand-laid composite sandwich panels are currently used.
https://www.avient.com/sites/default/files/2021-04/gravi-tech-pipe-system-valve-case-study.pdf
THE SOLUTION Gravi-Tech™ density-modified formulations are unique, high-density materials developed as thermoplastic-based alternatives to lead and other traditional metals.
They are formulated using select metallic fillers and engineered thermoplastic resins to achieve the specific gravity of different metals, while providing the design flexibility and processing ease of conventional thermoplastics.
The PolyChek valve gives API a critical competitive advantage today and into the future, as heavy metals such as lead become even more restricted.
https://www.avient.com/sites/default/files/2024-08/Smartbatch Combination MIC Color - Center Console - Application Snapshot.pdf
AUTOMOTIVE OEM C E N T R A L C O N S O L E P A R T • Metallic aspect • Good surface appearance • UV resistance • Cost effective alternative to paint • Offered a paint replacement solution with a molded-in-color metallic effect • Provided color matching expertise • Utilized simulation tools to predict part aspect and suggest the best injection point for process and mold optimization • Optimized formulation for metallic effects Smartbatch Combination Colorants & Additives KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION METALLIC EFFECT + PAINT REPLACEMENT LEARN MORE Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-05/OnColor Combination MIC Color - Center Console - Application Snapshot.pdf
AUTOMOTIVE OEM C E N T R A L C O N S O L E P A R T • Metallic aspect • Good surface appearance • UV resistance • Cost effective alternative to paint • Offered a paint replacement solution with a molded-in-color metallic effect • Provided color matching expertise • Utilized simulation tools to predict part aspect and suggest the best injection point for process and mold optimization • Optimized formulation for metallic effects Smartbatch™ Combination Colorants & Additives KEY REQUIREMENTS WHY AVIENT?
AVIENT SOLUTION METALLIC EFFECT + PAINT REPLACEMENT LEARN MORE Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-10/SEM Automotive Aftermarket Rendering Application Bulletin.pdf
Compared to metal, LFTs can reduce a vehicle’s weight by up to 40%, leading to significant fuel savings and emission reductions.
These composites also offer superior corrosion resistance compared to traditional metals, providing longer service life and reduced maintenance costs, making them an excellent option for automotive applications.
APPLICATION BULLETIN DIMENSIONAL STABILITY Tight tolerances, minimal warp SOLUTION: Long fiber reinforced composites with polyketone (PK) POSSIBILITIES: Roof rack structures, running boards, brackets, component housings STRENGTH High strength- to-weight ratio, comparable to metal SOLUTION: Long fiber reinforced composites POSSIBILITIES: Tubular door frames, accessory motor mounts, tailgate locking systems MANUFACTURING EASE Injection moldable, design freedom, insert molding, part consolidation SOLUTION: Long fiber reinforced composites POSSIBILITIES: Seating shells, seat base components, tubular door frames, accessory linkages IMPACT RESISTANCE Durable in rugged environments and uses SOLUTION: Maximum toughness long fiber reinforced composites POSSIBILITIES: Side steps, bed steps, roof racks, brackets, bed extenders, tie downs CORROSION RESISTANCE Metal replacement, eliminate secondary coatings SOLUTION: Long fiber reinforced composites POSSIBILITIES: Underbody skid plate components, fuel doors, fasteners SUSTAINABILITY PIR/PCR content incorporation with high strength, lightweighting for fuel economy SOLUTION: Recycled content long fiber reinforced composites POSSIBILITIES: Roof rack structures, fender flares, rail covers, tail light protectors LIGHTWEIGHTING 30–40% weight reduction when switching from metal SOLUTION: Long carbon fiber reinforced composites POSSIBILITIES: Motor mounts, seating components, accessory mounts EXTREME PERFORMANCE High and low temperature performance, maintained properties with UV exposure, moisture performance SOLUTION: Long fiber reinforced composites POSSIBILITIES: Tail light protectors, fender flairs, guards, underbody components SURFACE AESTHETICS Color matches, fiber-rich or glossy surfaces, carbon fiber appearance SOLUTION: Moisture-resistant long fiber reinforced composites POSSIBILITIES: Lighting bars, side steps, bed steps, bike mounting brackets, cargo carriers NEXT-GEN UPGRADES Transform your aftermarket parts with efficient, lightweight long fiber thermoplastic solutions that redefine performance with strength, toughness, and design freedom.
https://www.avient.com/sites/default/files/2025-02/case study snapshot -Knee RAIL brace LFT.pdf
PowerPoint Presentation PROSTHETICS AND ORTHOTICS BRAND K N E E R A I L & B R A C E • Replace metal to reduce weight • Update design to achieve slimmer design • Offer excellent strength and modulus properties • Improve durability with better fatigue resistance than incumbent aluminum • Increased design freedom and lightweighting for metal replacement applications while meeting structural needs • Delivered excellent fatigue endurance and moisture resistance for enhanced durability • Achieved cost reduction per part by switching to an injection molding process Complēt Long Carbon Fiber Reinforced Structural Thermoplastics WHY AVIENT?