https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
IMPACT
PROTECTION
D E S I G N A N D M A T E R I A L S O L U T I O N S
Avient Corporation 1
PROJECT KICK OFF
B R I E F
Application: Protective sports equipment
Challenge: Provide functional material to protect
against impact for chest protector
Requirements:
• Compact - reduce thickness and weight for
improved comfort and functionality
• Meet EN standards
• EN1621-1 level 2 & EN1621-2 level 1
• Eliminate the use of foam and glue
• Be waterproof and easy to clean
• Sustainable
• Easy to prototype & considers manufacturing
efficiency
Avient Corporation 2
VIBRATION DAMPING TECHNOLOGY (VDT)
H O W D O E S I T W O R K ?
Avient Corporation 3
Simplified Drop Test
• 65g steel ball
• Dropped from 305mm
• Onto 3.175mm thickness flat
samples
Materials Tested
• Standard TPE 30 Shore A
• TPU alloy 60 Shore A
• Damping TPE 32 Shore A
VDT reduces
bounce
Avient Corporation 4
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
Image courtesy of Airobag TV
https://www.youtube.com/c/AirobagTV/videos
Simulation of Impact
A weight dropped onto protective element in
contact with rigid substrate
https://www.youtube.com/c/AirobagTV/videos
Avient Corporation 5
SIMULATION & CALIBRATION
E N 1 6 2 1 - 1 L E V E L 2
REFINING THE DESIGN
D E S I G N A N D M A T E R I A L C O M B I N A T I O N
Avient Corporation 6
• A number of different shapes and
designs are created and simulated to
determine which one works best
• Refining to meet EN standard
• VDT TPEs can help reach compliance
with EN1621-1 level 2 and EN1621-2
level 1
• Optimum protection can be achieved
by combining industrial design and
engineering
Avient Corporation 7
VALIDATION
P R O T O T Y P I N G W I T H 3 D P R I N T I N G
3D Printing Validation
-15% -10% -5% 0% 5% 10%
Density
Tensile Strength //
Tear resistance //
Rebound resilience 2mm
3D Printed VDT vs Injection Molded
VDT can be 3D printed for concept evaluation early in the design process
SUMMARY
Avient Corporation 8
• Enabled a new, compact design with a
customized VDT TPE formulation
• Improved user comfort and functionality
• Fulfilled EN standards
• Reduced number of prototyping tools
required
• Reduced time spent in product development
by 40 percent, enabling faster
commercialization of product
https://www.avient.com/sites/default/files/2020-12/onflex-lo-hvac-flap-english.pdf
TIER 2 SUPPLIER
H V A C F L A P
• Eliminate post treatment heating of parts
to achieve required odor level
(≤3.0 VDA 270)
• Lowest VOC / FOG performance (VDA 278) at the same
compression set as previous material
• Reduced processing steps and lowered
energy costs for the molder
• Achieved targeted odor levels and met VOC
/ FOG performance and compression set
standards
OnFlex™ LO Thermoplastic Elastomer
WHY AVIENT?
https://www.avient.com/resources/safety-data-sheets?page=2141
AZUL 2
VERDE GREEN 2
PURE WHITE 650-F
https://www.avient.com/resources/safety-data-sheets?page=5049
PE BLACK NON/F
GLOBAL WHITE MB 2
GLOBAL WHITE MB UV 2
https://www.avient.com/resources/safety-data-sheets?page=4594
HMS PET RED 2
T-RED 2
WHITE F PP
https://www.avient.com/resources/safety-data-sheets?page=3160
BLACK CMPD 2
ACUE YELLOW-F ABS
ORANGE 1585C PVC 2 C8000
https://www.avient.com/resources/safety-data-sheets?page=2021
NAT CAP CONC EXP 2
OKRA #2-F
https://www.avient.com/resources/safety-data-sheets?page=4428
KAO TRSL TEAL 2
HMS SPEARMINT 2
F-SHELL YELLOW
https://www.avient.com/resources/safety-data-sheets?page=4431
BLUE F TPU 2
FABULOUS FUSHIA 2
https://www.avient.com/resources/safety-data-sheets?page=4547
ACETAL F-RED 185C
MUSHROOM BROWN 2
29014 HIPS BRIGHT WHITE 2