https://www.avient.com/sites/default/files/2020-11/controller-grip-case-study.pdf
CASE STUDY: VERSAFLEX™ OM TPES
THE CHALLENGE
Millions of people of all ages play video games.
THE SOLUTION
While researching other possibilities online, the company
found Avient and requested additional information on its
thermoplastic elastomers (TPEs).
Additionally, compared
to silicone rubber, the TPE is easier and faster to process,
as it requires no pre-mixing, curing or adhesives.
https://www.avient.com/sites/default/files/2023-04/OnFlex TPE - Snow Flap - Application Snapshot.pdf
SNOWMOBILE OEM
S N O W F L A P
• Cold temperature flexibility and toughness
• UV stability
• Easily injection moldable
• Offered a specialty TPE capable of
performing well in demanding environments
• Delivered a technology that supported a
nearly 2-foot flow length for easy processing
• Generated .udb file to help accelerate new
designs
• Collaborated with the molder and OEM for
seamless product development and
production
OnFlex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/colorant-chromatics-reinforced-formulations-0
Typical applications include extruded components where abrasion resistance and cut-through resistance are required.
https://www.avient.com/news/avient-debuts-next-generation-cesa-nofog-plus-hot-and-cold-food-packaging
Available as a solid masterbatch, the additive can be extruded with packaging resins without the need for extra equipment.
https://www.avient.com/news/avient-launches-new-bio-based-polymer-solutions-medical-and-pharmaceutical-applications-during-pharmapack-europe-2022
These bio-based materials can be processed on standard injection-molding machines and extruders and can be recycled in the same recycling channels as conventional fossil-based polymers.
https://www.avient.com/news/revolutionary-new-fiber-coloration-technology-polyone-showcased-itma-2015
Further, several injection points can be added to run multiple colors or additives at the same time on a single extruder to enhance flexibility.
https://www.avient.com/sites/default/files/2023-08/chrispederson.pdf
Pederson began his career at Boeing where he served in various composite product
development and engineering roles for high-profile military aircraft programs over a 10-year
period.
https://www.avient.com/sites/default/files/2020-12/custom-tpe-brooks-running-shoe.pdf
BROOKS
R U N N I N G S H O E
• Exceed current material performance
• Optimal cushioning
• Fast reaction time
• Both energy absorption and return
• Provided a 30-50% improvement in
cushioning over traditional material
• Simplified manufacturing from four-steps to
a single injection molding process, yielding
a 30-40% reduction in energy usage
• Increased sales by up to 40% compared
with the previous model
Customized TPE Material
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/NOVEL_THERMOPLASTIC_ELASTOMERS_FOR_UNIVERSAL_OVERMOLDING_ON_DISSIMILAR_THERMOPLASTICS.pdf
TPE-2
TPE-2 materials are opaque and their base chemistries are different from TPE-1.
Figure 3 shows the capillary viscosity
of TPE-1 and TPE-2 at 200oC.
These results confirm that TPE-1 and TPE-2B are truly the
“universal overmolding TPEs.”
https://www.avient.com/products/fiber-line-engineered-fiber-solutions/high-performance-synthetic-fibers/ultra-high-molecular-weight-polyethylene
Flat or round profiles, or cored braids for added strength