https://www.avient.com/sites/default/files/2021-01/case-study-one-pager-lubrione-switchgear-plunger.pdf
GLOBAL ELECTRICAL
EQUIPMENT PROVIDER
S W I T C H G E A R P L U N G E R
• Customer looking to replace metal.
https://www.avient.com/sites/default/files/2022-09/Dynaflex - Disc Golf Discs - Application Snapshot.pdf
SPORTS
EQUIPMENT OEM
D I S C G O L F D I S C S
• Replace incumbent polymer with an alternative material that
offered consistent supply and comparable performance
• Colorable and able to support product differentiation using
special effects
• Grippy but not tacky
• Ability to meet varying flexibilities and weights
• Professional Disc Golf Association approval
• Presented a TPE with diverse durometers to support
a range of disc capabilities, weights and grip features
• Delivered a durable material with good flow
characteristics for simple and economical production
• Provided a natural, easy-to-color material with good
UV resistance
• Offered a breadth of material and specialty services
to enable product line expansion using metallic
effects, polymer additives, and additional material
formulations
Dynaflex™ Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-02/Edgetek FR_Server Cabinets Internal Hold - case study snapshot.pdf
SBD cordless power tool
GLOBAL CLOUD
SERVICE PROVIDER
I N T E R N A L H O L D O F S E R V E R
C A B I N E T S
• PC-based solution with good impact strength
• UL 94 V-0 certification
• Dimensionally stable
• Offered a 40% glass fiber-reinforced PC solution
with high modulus and high impact strength
• Achieved a UL 94 V-0 flammability rating at 3.0 mm
• Provided pre-colored formulation that met specific
white requirements and maintained good color
stability even after long-term production at high
temperatures
• Ensured high flowability so the material could be
injected with low pressure, avoiding damage to the
metal frame
Edgetek Engineered Polymer Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2025-04/OnForce - electronic card reader case study snapshot.pdf
AVIENT SOLUTION
METAL REPLACEMENT + STRUCTURAL
LEARN MORE
Copyright © 2025, Avient Corporation.
https://www.avient.com/sites/default/files/2022-11/Smarter Materials High Performance Thermoplastics.pdf
Following are top reasons why many manufacturers and designers choose
high-performance thermoplastics:
• High-temperature resistance • Chemical resistance
• Flame/smoke/toxicity (FST) performance • Chemically inert
PLUS, ALL
THE BENEFITS
OF PLASTIC
In addition to their elite-level properties,
high-performance thermoplastics deliver
the typical advantages of polymers over
other material types such as metal, glass and
ceramic, including:
• Light weight
• Design freedom/part consolidation
• Easy colorability
• Efficient, high-volume processing
• Elimination of secondary operations
• Enhanced product experience
for the end user
- quieter environment
- improved tactile feel
- better usability
ADVANTAGES
Going Above
and Beyond
• Amorphous structure
• High marks for toughness, chemical resistance,
hydrolytic stability, resistance to boiling water,
and extreme thermal capabilities
• Best for: aerospace interiors, hot water fittings,
and medical and dental devices that are
subjected to repeated steam sterilization
• Also used in food equipment exposed to
temperature extremes, such as coffeemakers
or freezer-to-microwave cookware
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
AR
YL
ET
H
KE
TO
N
ES
SU
LF
O
N
ES• Semi-crystalline structure
• High marks for thermal stability, chemical
resistance and mechanical properties over
a wide temperature range
• Better-than-average levels of combustion
resistance and electrical performance
• Some PAEK materials, like polyetheretherketone
(PEEK), are also extremely tough and have
excellent impact strength
• Best for: aerospace, automotive, industrial
and medical components
• May be used to create stock shapes such as
rods, bars, and tubes
All in the Family
PH
EN
YL
EN
E
SU
LF
ES • Semi-crystalline structure
• Excellent temperature resistance with continuous
service temperatures up to 230°C
• High marks for modulus and resistance to creep,
corrosion, and chemicals
• Above-average electrical properties
• Best for: complex parts with extremely tight
tolerances; often used as an alternative to metals
and thermosets in automotive underhood parts,
appliances, electronics, and industrial applications
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
ET
H
IM
ES
LI
Q
U
C
RY
ST
AL
P
O
M
S • Semi-crystalline structure
• High degree of anisotropy: strength, stiffness
and thermal expansion will be greater in one
direction vs. the other
• High marks for temperature, chemical
and electrical resistance
• Exceptional mechanical strength
and high flow rates; often used to fill
extremely long parts with thin walls
• Best for: electronic connectors, sensors,
bullet-resistant vests, jet engine enclosures,
brake and transmission friction parts, and gaskets
• Amorphous structure
• High marks for thermal, mechanical,
and chemical properties
• Often selected for demanding applications requiring
ultra-high mechanical strength combined with high
temperature, corrosion and wear resistance
• Impact resistance may be lower than
that of PSUs and PAEKs
• Best for: aerospace interiors, automotive lighting,
medical devices, and electrical and fiber optic
connectors
All in the Family
Source: https://www.craftechind.com/standard-and-custom-parts-in-high-performance-plastics/
TEMPERATURE AND MATERIAL TYPE
The two broad classifications of high-performance thermoplastics—amorphous and semi-crystalline—
have different temperature characteristics.
The metal used for FFF dies depends on the polymer:
unfilled materials can use softer brass dies, while fiber-reinforced materials
need harder steel to prevent premature wear.
Regarded as some of the highest performing
thermoplastics in the industry, these light and versatile alternatives to metals and ceramics can
accept the challenges posed by a broad range of applications and industries.
https://www.avient.com/sites/default/files/2024-09/Colorant Chromatics Brochure_2024.pdf
For high-temperature polymers:
• Permanent service temperature >150°C
• Biocompatibility
• Good insulator
• Good barrier properties
• Chemical resistance
• Flame retardancy
• Transparency
For fluoropolymers:
• Outstanding chemical resistance
• Low friction (non-sticking)
• Excellent weatherability
• Excellent barrier properties
• Flame retardancy
• Temperature resistance (up to 260°C)
• Dielectric properties
Our customers supply products to the following
industries:
• Aircraft & aerospace: wire and cable systems,
films, tapes, molded parts, interior components,
connectors, tubes & hoses
• Automotive & trucks: wire & cable systems,
tubes, fuel hoses
• Chemical industry: wire & cable, pipes & fittings,
pump housing
• Consumer: infant bottles, trays
• Medical devices: molded parts for dental and
surgical tools, catheters, tubing for cardioscopy,
pacemakers
• Electrical & electronics: wire & cable systems,
molded parts, tapes
• Communication: plenum cables, connectors
• Textiles: fibers, fabrics
• Construction & architecture: films,
pipes & fittings
COLORS
• � 10 standard colors in various
concentrate strengths
• Pre-colored products
• ��� Heavy metal-free colors
• �� Special color design upon request using Pantone®
or RAL color standards
• � Customized pigment loadings can be provided
to address specialized coloration needs
• Laser printable colors are available together with
metallic effects
Color concentrate selection must take into account
the following extrusion design requirements for the
following typical applications:
PRIMARY WIRE INSULATION
• � Desired opacity or translucency
of the insulation
• �� Wall thickness
• �� Conductor size and color
• �� Line speeds
• � Processor screw design
• Insulation electrical requirements
• FDA compliance
• Biocompatible
WIRE & CABLE JACKETING
• � Desired opacity or translucency
• � Wall thickness
• �� Processor screw design
• Laser markability
FILM, TUBING, & PROFILE SHAPES
• � Desired opacity or translucency
• � Wall thickness
• � Extrusion dwell time and processing temperatures
INJECTION MOLDING
• � Desired opacity or translucency
• �� Part size and wall thickness
FP concentrates and pre-colored solutions for:
PFA, FEP, ECA, ETFE, ECTFE, PTFE, and PVDF
HTP concentrates and pre-colored solutions for:
PEI, PES, PSU, PPSU, PPS, LCP, PEEK, PAEK, and
PEKEKK
COLOR
CONCENTRATES
& PRECOLORED
SOLUTIONS
Colorant Chromatics color and additive or pre-colored
concentrates are offered in various strengths and in different
viscosities of carrier resins to suit the manufacturing process.
10 standard colors
• All colors are heavy metal-free
• Special color matches can be done upon request
using Pantone® or RAL
color standards
• Customized pigment loadings can be provided to
address specialized coloration needs
• Functional additives can be provided
to address tailored properties
Let-down ratios and specific processing suggestions
are provided in the product data sheet available from
your Avient representative.
Inks for: FEP, ETFE, PFA, ECTFE, PVdF, Polyimide,
PTFE, PEEK
• 10 standard colors
• All colors are heavy metal free
• Other colors available upon request
HIGH-TEMPERATURE PRINTING &
STRIPING INKS
These are aqueous inks used for printing, striping,
or top coating on high-temperature resins.
https://www.avient.com/knowledge-base/article/rethinking-materials-automotive-aftermarket-parts?ind[]=6601
Making the Switch from Metal to Plastic Using Long Fiber Thermoplastics
Historically, metal has been used to manufacture parts such as running boards, side steps, bed extenders, and mounting kits (levers, brackets).
Facilitated lightweighting with a 50% long glass fiber PA66 thermoplastic that matched the performance of the incumbent metal part
https://www.avient.com/knowledge-base/article/enhance-electric-vehicle-battery-design-and-performance?ind[]=21509
Polymers have a considerably lower density than metal, allowing for lighter and more energy-efficient batteries.
Polymers can be processed at a lower cost than metals, reducing overall material expenses.
Using engineered polymers in electric vehicle batteries presents numerous advantages over traditional metal-based materials.
https://www.avient.com/knowledge-base/article/enhance-electric-vehicle-battery-design-and-performance?sust[]=1165
Polymers have a considerably lower density than metal, allowing for lighter and more energy-efficient batteries.
Polymers can be processed at a lower cost than metals, reducing overall material expenses.
Using engineered polymers in electric vehicle batteries presents numerous advantages over traditional metal-based materials.
https://www.avient.com/knowledge-base/article/enhance-electric-vehicle-battery-design-and-performance?sust[]=1133
Polymers have a considerably lower density than metal, allowing for lighter and more energy-efficient batteries.
Polymers can be processed at a lower cost than metals, reducing overall material expenses.
Using engineered polymers in electric vehicle batteries presents numerous advantages over traditional metal-based materials.