https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_elastomers_for_overmolding_applications.pdf
Overmolding TPE compounds have a relatively low viscosity.
ADHESION MEASUREMENT OF THE OVERMOLD TPE
The bond strength between the TPE and the engineering plastic can be measured by performing a “90° Peel
Test”.
NOVEL TPE DEVELOPMENTS:
Non-Drying TPEs for PC, ABS, PBT and their alloys
Novel classes of non-drying TPEs which can overmold onto a variety of engineering thermoplastics have been
developed.
https://www.avient.com/sites/default/files/2021-11/avient-design-ergonomic-design-guide.pdf
Match the chemistry of the TPE to the substrate for optimized bonding
2 .
Ensure the TPE layer is thick enough to ensure good bonding .
Use an appropriate gate size depending on the type and thickness of TPE .
https://www.avient.com/sites/default/files/2021-04/onflex-s-garden-hose-hand-grip-case-study.pdf
However, the original TPE that the company selected caused
issues during 2K molding.
THE SOLUTION
Avient was asked to suggest a suitable TPE for this application.
For this manufacturer, another appealing aspect of working
with this material was Avient’s dedicated TPE production
line in Spain, which is used solely to manufacture TPEs for
overmolding applications.
https://www.avient.com/sites/default/files/2023-04/OnFlex TPE - Snow Flap - Application Snapshot.pdf
SNOWMOBILE OEM
S N O W F L A P
• Cold temperature flexibility and toughness
• UV stability
• Easily injection moldable
• Offered a specialty TPE capable of
performing well in demanding environments
• Delivered a technology that supported a
nearly 2-foot flow length for easy processing
• Generated .udb file to help accelerate new
designs
• Collaborated with the molder and OEM for
seamless product development and
production
OnFlex™ Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-11/controller-grip-case-study.pdf
CASE STUDY: VERSAFLEX™ OM TPES
THE CHALLENGE
Millions of people of all ages play video games.
THE SOLUTION
While researching other possibilities online, the company
found Avient and requested additional information on its
thermoplastic elastomers (TPEs).
Additionally, compared
to silicone rubber, the TPE is easier and faster to process,
as it requires no pre-mixing, curing or adhesives.
https://www.avient.com/sites/default/files/2020-12/custom-tpe-brooks-running-shoe.pdf
BROOKS
R U N N I N G S H O E
• Exceed current material performance
• Optimal cushioning
• Fast reaction time
• Both energy absorption and return
• Provided a 30-50% improvement in
cushioning over traditional material
• Simplified manufacturing from four-steps to
a single injection molding process, yielding
a 30-40% reduction in energy usage
• Increased sales by up to 40% compared
with the previous model
Customized TPE Material
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/packaging-solution-bulletin-selector-guide.pdf
GLS™ TPE
PACKAGING SOLUTIONS
CHEMICAL RESISTANT
SOLUTIONS FOR COSMETIC,
PERSONAL CARE AND
HOUSEHOLD PACKAGING
We’ve developed a line of chemical resistant thermoplastic elastomers (TPEs) that do not discolor, etch, crack or
delaminate.
And, because TPEs can be overmolded, brand owners and packaging
manufacturers have new options for designing components that can be integrated directly into the package.
Our FDA and REACH compliant Versaflex™ PKG TPEs provide options for designing aesthetically pleasing
packaging components that withstand aggressive chemicals
https://www.avient.com/sites/default/files/2023-07/Versaflex HC _ Versaflex HC BIO - BT Series Product Overview.pdf
Versaflex™ HC and Versaflex™ HC BIO
Thermoplastic Elastomers
TPEs for Biopharmaceutical Tubing (BT)
The Versaflex™ HC and Versaflex™ HC BIO BT series is
formulated specifically to handle the complexities
of biopharma tubing.
Delivering on critical
application demands, it provides weldability,
kink resistance, and tensile strength performance
comparable to leading medical tubing materials,
including silicone and TPE.
Offering reliable performance, optical clarity
and expanded design freedom, these medical-
grade TPEs may be customized to meet specific
regulatory demands or application needs.
https://www.avient.com/sites/default/files/2020-12/resound-om-technical-bulletin_0.pdf
reSound™ OM Thermoplastic Elastomers
Bio-based TPEs Deliver on Performance
Designed to support sustainability goals, the
reSound OM TPE formulations utilize between
40 and 50 percent bio-renewable content derived
from sugarcane and offer hardness levels and
property retention comparable to traditional
petroleum-based TPEs.
Available in four overmolding grades compatible
with polypropylene (PP), and one grade that is
suited for overmolding onto ABS, all grades are
formulated for durability, delivering property
retention and UV resistance comparable to
traditional TPEs.
TECHNICAL BULLETIN
UV RESISTANCE
• UV testing: QUV-A Test, 0.68 @ 45C • Comparable results to traditional TPEs
reSound OM 5510-45N reSound OM 5510-60N
Bio-derived Content (%) 40% 50%
Hardness, Shore A 45 60
Delta E after 150 hrs. 0.22 0.23
Delta E after 300 hrs. 1.68 0.56
AGING – BONDING STRENGTH ONTO ABS
reSound OM 5520-55N Room Temperature 70C
1 day 1 week 2 weeks 6 months 1 week 2 weeks 3 weeks
Bio-derived Content (%) 49% 49% 49% 49% 49% 49% 49%
Hardness, Shore A 54 54 55 54 55 56
OM Substrate ABS ABS ABS ABS ABS ABS ABS
OM Avg.
https://www.avient.com/sites/default/files/2021-09/resound-om-phone-case-case-study-one-pager.pdf
PHONE CASE
MANUFACTURER
P H O N E C A S E
• Formulated TPE with 43% bio-based
content plus favorable UV resistance and
vibration damping performance compared to
standard TPE
• Received radiocarbon (C14) international
certificate for bio-based content
• Provided excellent bonding ability with good
aesthetics
• Matched design specs with an easily
colored material using traditional TPE
colorants
reSoundTM OM TPEs
WHY AVIENT?
Suitable for overmolding onto PC and TPU
• Contains bio-renewable content
• Vibration damping performance and UV resistance
comparable to traditional TPEs
KEY REQUIREMENTS
https://www.avient.com/products/thermoplastic-elastomers/resound-om-thermoplastic-elastomers