https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-design-guide-.pdf
A larger processing window will account for the lot to lot changes between materials, without having to make process changes.3 Setting the Beginning Variables • Injection Pressure = Maximum of machine - Should not be pressure limited • Injection Velocity = Maximum of machine - This is for the injection velocity curve starting point - If flashing is an issue start slower and then increase • Injection Cut-Off Time = 15 seconds - This is only a limiting factor, needs to be above 10 seconds for velocity graph • Hold Pressure = 0 - Need to get 95% full part with a hold pressure of 0 • Hold Time = 10-15 seconds - Need to ensure gate is frozen • Screw Speed = 90% of Maximum - Unless shear sensitive material, if shear sensitive, set RPMs to optimum • Cooling Time = 10–15 seconds • Shot Size = 50% of calculated part volume • Decompression = .25in • Transfer Position = High enough to ensure a cushion - Cushion size does not matter but there must be a cushion to keep a constant pressure on the melt during hold time - Typically 0.25" is sufficient • Back Pressure = 800-1000 plastic pressure - 100–150 hydraulic pressure - Unless specified by material data sheet Determining Shot Size The shot size should be determined by calculating the combined volume of the parts and the runner system.
If the material is shear-sensitive, consult the material data sheet or processing guide for instructions to set recovery time • The cooling time should only be 1–2 seconds longer than the screw recovery time, unless dictated by dimensional stability or part thickness Minimize Clamp Pressure This step is done to reduce the amount of energy used by the machine. • Reduce the clamp tonnage until flash is seen around the parting line, then increase the clamp tonnage by 5-10% Minimize Cycle Time • Mold Open/Close – Should be as fast as possible, without slamming, and still produce a nice fluid motion • Ejector Speed – As fast as possible, without influencing part quality • Ejector Stroke – Only stroke the ejectors as many times as needed to separate the part from the core - i.e.
https://www.avient.com/sites/default/files/2020-07/versaflex-bvm-resuscitator-bag.pdf
Versaflex - BVM Resuscitator Bag BAG-VALVE-MASK (BVM) MANUFACTURER R E S U S C I T A T O R B A G • Compatible gamma sterilization process • Achieve desired elastomeric properties • PVC-free formulation • FDA, ISO 10993, USP VI compliant • Repeatable injection molding process • Complemented customer expertise with technical support in material selection, part & tool design, and process development • Customized TPE offered customer an alternative to vinyl without sacrificing performance • Improved process efficiency and overall system costs through injection molding method Customized Versaflex™ TPE KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-12/Versaflex TPEs for Gasket of Radial Artery Hemostat_Final.pdf
artery tourniquet ARTERY TOURNIQUET MANUFACTURER G A S K E T O F R A D I A L A R T E R Y H E M O S T A T • Super soft feeling • Increased production efficiency by simple injection process • High transparency • Delivered a series of soft-touch TPEs capable of meeting the desired feel • Formulated solutions to comply with FDA regulation for skin contact • Provided easy molding and assembling by onsite technical and customized durometer Customized Versaflex™ TPEs KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-02/versaflex-wireless-charger.pdf
WIRELESS CHARGER BRAND W I R E L E S S C H A R G E R • Good surface finish • UV and stain resistance • Abrasion resistance • Bonding to PC • Provided total solution for product with excellent surface results plus on-site technical support to improve customer’s yield • Improved excellent UV and stain resistance performance to meet stringent requirements • Delivered outstanding anti-abrasion and anti-scratch performance Versaflex™ CE 3130-80N TPE KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-12/Maxxam FR - Extractor Fan - Case Study Snapshot.pdf
EQUIPMENT MANUFACTURER K I T C H E N E X T R A C T O R H O O D S • Halogen free to industry standards • Lower density • Good impact properties • Easy to process • Good cost/performance • Provided a non-halogenated solution while increasing the performance of the formerly used halogenated grade • Supported the project with various expertise in design (Avient Design), regulatory and technical support • Helped to reduce the system cost and make our customer more competitive in the market Maxxam™ FR Flame Retardant Polyolefin Formulations – NHFR Series KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2023-08/Versaflex TPE-Charging Gun Grip-Application Snapshot.pdf
AVIENT SOLUTION LEADING EV MANUFACTURER C H A R G I N G G U N G R I P • Good abrasion resistance • Excellent chemical resistance • Nice surface finish • Good bonding with flame retardant PC/ABS • Provided a rubbery touch feel, chemical resistance (including to ethanediol), and better appearance than the incumbent TPV solution • Eliminated a secondary process through two- shot injection molding with good adhesion to PC, ABS, PC/ABS, and copolyester handles • Offered quick technical support to accelerate the product development KEY REQUIREMENTS CHEMICAL RESISTANCE + BONDING LEARN MORE Versaflex™ TPE Formulation Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-nymax-pir-marine-accessories.pdf
OUTDOOR HIGH PERFORMANCE MANUFACTURER M A R I N E A C C E S S O R I E S • High strength • High UV resistance • Structural stiffness • Provided multiple nylon grades for several marine accessories • Complemented customer expertise with application development insight and technical support in material selection • Eliminated supply concerns by serving as a single, stable source for numerous materials Nymax™ PIR Post-Industrial Recycled Nylon Formulations KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/dynaflex-g-cooler-feet-wagon-wheel-tread.pdf
Dynaflex G - Cooler Feet & Wagon Wheel Tread COOLER MANUFACTURER C O O L E R F E E T & W A G O N W H E E L T R E A D • Abrasion resistance and excellent tear strength • UV and heat stability • Overmoldable to PP or PC • Provided durable TPE materials at target durometers to achieve component-specific performance requirements • Offered rapid response technical support for mold trials and guidance on processing best practices • Delivered consistent material quality globally and with short lead times Dynaflex™ G KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2024-08/Versaflex-Seat Ventilation Tube-Case study Snapshot_0826.pdf
Seat Ventilation Tube Case Study Snapshot LEADING LUXURY CAR MANUFACTURER S E A T V E N T I L A T I O N T U B E • Reliable sealing performance • Good bonding ASA+PBT • Excellent chemical resistance and good flexibility • Provided a TPE with good flexibility to maintain a tight seal within the ventilation system, preventing air leaks and ensuring efficient airflow • Formulated a durable and chemically resistant grade to help withstand the various stresses and environmental conditions that the ducts may encounter • Offered quick technical support to fix the leak problem for customer Versaflex Thermoplastic Elastomers KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2024-05/CCG Application Snapshot_Food Tray.pdf
Catering oem CATERING OEM F O O D T R A Y S • FDA approval for food contact • Specific color • Must be able to withstand high heat/sanitization • Offered the specific desired color • Food contact grade • Customizable high-performance solution able to withstand multiple cleaning cycles with detergents • Provided commercial, technical, and operational excellence support Colorant Chromatics PES Green Color- Concentrate KEY REQUIREMENTS WHY AVIENT?