https://www.avient.com/sites/default/files/2021-09/edgetek-et9600-lds-antenna-array-case-study.pdf
MAJOR TELECOM
COMPANY
L D S A N T E N N A A R R A Y
• Required material suitable for Laser Direct Structuring
(LDS) for a 3D antenna design that allowed Surface Mount
Technology (SMT) for mass production in a short
manufacturing time
• 265°C /10 seconds
• Provided high-heat material to enable
miniaturization and multi-function integration
for an innovative 3D design
• Formulated LDS solution with low dielectric
constant (Dk 3.98) and dissipation factor (Df
0.006) values
Edgetek™ ET9600-8015 Formulation
KEY REQUIREMENTS WHY AVIENT
AVIENT SOLUTION
DESIGN FREEDOM + SMT
LEARN MORE
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/versaflex-cpap-tubing-film.pdf
Versaflex - CPAP tubing film
CPAP TUBING
C O R R U G A T E D T U B I N G F I L M
• Replacement for polyolefins
• Good spring-back
• Bondable cuffs
• Clear & clean look
• Minimize humidity and condensation within the tube
• No noticeable odor
• FDA, ISO 10993 & USP VI compatible
• Provided TPE solution to meet market
expectations for improved user comfort &
aesthetics
• Reduced tube noise and improved drape
compliance with new material solution
versus polyolefins
• Offered solution with improved thermal
properties to combat humidity
Versaflex™ CL2250
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/custom-tpe-brooks-running-shoe.pdf
BROOKS
R U N N I N G S H O E
• Exceed current material performance
• Optimal cushioning
• Fast reaction time
• Both energy absorption and return
• Provided a 30-50% improvement in
cushioning over traditional material
• Simplified manufacturing from four-steps to
a single injection molding process, yielding
a 30-40% reduction in energy usage
• Increased sales by up to 40% compared
with the previous model
Customized TPE Material
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-04/case-study-one-pager-gravi-tech-toothbrush-base.pdf
ITALIAN MOLDER &
PART PRODUCER
L U X U R Y T O O T H B R U S H B A S E
• Density 4.0 SG
• Low water absorption
• Good mechanical performance
• Chemical resistance to toothpaste and cleaning products
• Worked in close collaboration with customer
to fully understand material requirements
• Provided an alternative to metal with the
processing and recyclability benefits of a
polymer
• Enabled customer to launch innovative new
product into the market winning Red Dot
Design Award
Gravi-Tech™ Density Modified Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-04/Cesa Fiber Additives Antimicrobial for PA Carpets - Application Snapshot.pdf
CARPET PRODUCER
N Y L O N C A R P E T
• Antimicrobial effectiveness for residential and hospital
carpets
• Suitable for Bulked Continuous Filament (BCF) processed
polyamide (nylon)
• Limited impact on color
• Quick development to address growing market needs for
hygienic surface coverings
• Developed efficient antimicrobial solution
adapted to BCF processing for high-quality
yarns
• Reduced risk of discoloration with a
smartbatch alternative
• Leveraged global capabilities to offer quick
development, trials and production
quantities
• Cesa™ Fiber Additives – antimicrobial
additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-09/Case Study - Nymax REC - off-road vehicle.pdf
OFF-ROAD VEHICLE
MANUFACTURER
S T R U C T U R A L B O D Y
C O M P O N E N T S
• Replace metal and consolidate parts
• High strength
• Structural stiffness
• Durability
• Reduced manufacturing complexity while
maintaining strength
• Leveraged Avient Design services to
achieve consolidated part design
• Conducted mold flow analysis and guided
material selection using technical and
application expertise
Nymax™ REC Recycled Nylon Formulation –
ND 1233 Grade
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/Nymax BIO - Toy gun scope- Application Snapshot.pdf
TOY GUN BRAND
S C O P E
• Excellent surface appearance
• Low shrink performance
• Reduce carbon emissions
• Competitive price
• Delivered good dimensional stability with a
low water absorption level
• Offered better performance and surface
finish without visible fibers as compared with
normal glass fiber-filled PA6 and PA66
• Formulated with 20-30% bio-based content,
offering low product carbon footprint
values to help meet the customers’
sustainability goal
Customized Nymax™ BIO Bio-based
Polyamide Solutions
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-02/complet-lft-bettcher-motor-yoke.pdf
Microsoft PowerPoint - Complet LFT Bettcher Motor Yoke.pptx
BETTCHER
INDUSTRIES
Q U A N T U M ™ M O T O R Y O K E
• Reliably support 25-pound motor without deflection
• Reduce manufacturing system costs through metal-to-
composite conversion
• Chemical resistance to withstand corrosive substances
during frequent sanitation and during use
• Optimized yoke design for new material and
performed CAE analysis to confirm reliability
• Reduced part weight by nearly 40%
• Single-step injection molding fabrication cut
lead times and lowered per part costs
• Molded-in color eliminated secondary
painting and finishing operations
Complēt™ Long Glass Fiber Nylon Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-10/gravi-tech-tequila-cap-one-page-case-study.pdf
GLOBAL CLOSURES
PRODUCER
T E Q U I L A C A P
• A weighted material that could be injection molded
• A material with evenly distributed weight
• Suitable for over molding with a TPE to be used as a
stopper in a tequila bottle
• Formulated a 2.5 specific gravity weighted
PP material that is FDA approved
• Simplified processing steps and created an
evenly balanced closure that was over-
molded with a TPE
• Expedited development of material to meet
customer deadline
Gravi-Tech™ Density Modified Formulation
KEY REQUIREMENTS
WEIGHT + PROCESSABILITY
LEARN MORE
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2020-12/excelite-1-page-case-study-putty-knife_0.pdf
Excelite OnePager Putty Knife
PUTTY KNIFE
MANUFACTURER
N O R T H A M E R I C A
• Reduce current scrap rate of 30%
• Eliminate prominent sink marks
• Minimize random short shots
• Reduced scrap rate to 1%
• Eliminated sink marks
• Improved mold fill
• Improvement in cell structure increased cell
density and dimensional stability during critical
cooling time
Excelite™ IM Chemical Foaming Additives
KEY REQUIREMENTS*
WHY AVIENT?