https://www.avient.com/sites/default/files/2024-10/CCG metallic sulfones case study_Final.pdf
AVIATION COMPONENTS
MANUFACTURER
S E A T B E L T C O V E R
• Paint-free, metallic look
• Reduced Volatile Organic Compounds (VOCs)
• Lightweight
• Excellent mechanical performance
• Non-conductive solution
• Provided a non-conductive solution with reduced
VOCs and coexisting color and metallic effects
• Supplied a technology compatible with PPSU,
PES, and PSU
• Lowered density compared to virgin resin
• Reduced the need for secondary processing and
associated VOCs
• Supplied low minimum order quantity of gold,
silver and bronze colors
Colorant Chromatics Metallic Effect Pre-
colored Sulfone Colorants
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/Complet LFT Wheelchair Caster Wheels - case study snapshot.pdf
WHEELCHAIR OEM
C A S T E R W H E E L
• Composite to replace a traditional aluminum caster
• Lightweight, strong material that can withstand the rigor of
daily use
• Corrosion-resistant solution to reduce cost and frequency
of maintenance
• Formulated two materials that chemically
bond seamlessly to minimize slip
• Reduced weight by 33% (280g), supporting
improved user maneuverability
• Offered an injection-moldable alternative to
metal that led to a more functional design
and reduced vibration
Complēt™ Long Carbon Fiber Nylon 6/6 and
TPU Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-01/complet-lft-aerospace-interiors.pdf
AEROSPACE
INTERIORS OEM
S E A T S P A C E R & A R M R E S T
• Weight reduction to increase airliner fuel economy
• Meet FAA safety requirements for FST compliance
and 16G kinetic survivability
• Agility to delivery solution within 8-month
compressed product development timeline
• Achieved 40% weight reduction generating
$16,000 per year reduction in fuel costs
• Optimized component designs for long fiber
material and conducted FEA validation
• Performed prototype molding and testing for
load and impact specifications to expedite
development
Complēt™ Long Carbon Fiber PES
Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-12/Complet LFT - Off-Road Seating Shell.pdf
OFF-ROAD VEHICLE
MANUFACTURER
U N I F I E D S E A T I N G S H E L L
• Consolidate parts to reduce manufacturing costs
• Maintain performance while replacing metal seating frame
with lightweight composite material
• High durability to withstand harsh usage environments
• Delivered long glass fiber reinforced
thermoplastic solution providing metal-like
performance with excellent toughness
• Lowered component costs with single-piece
injection molded seat shell
• Utilized global capabilities to meet
manufacturing supply chain needs
Complēt™ Long Glass Fiber PA66 Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-nymax-pir-marine-accessories.pdf
OUTDOOR HIGH
PERFORMANCE
MANUFACTURER
M A R I N E A C C E S S O R I E S
• High strength
• High UV resistance
• Structural stiffness
• Provided multiple nylon grades for several
marine accessories
• Complemented customer expertise with
application development insight and
technical support in material selection
• Eliminated supply concerns by serving as a
single, stable source for numerous materials
Nymax™ PIR Post-Industrial Recycled Nylon
Formulations
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-05/reSound R - Bic Razor Handle - Application Snapshot_NEW.pdf
BIC
S O L E I L C L I C K 5 W O M E N ’ S
R A Z O R H A N D L E
• Recycled material
• Good colorability
• Soft, grippy feel for razor handle
• Overmolds on to ABS
• Comparable performance to traditional TPE
• Collaborated with BIC to develop a custom
thermoplastic elastomer grade with 62% recycled
content
• Enabled BIC to work towards its sustainability
commitment to use 50% non-virgin petroleum
plastic by 2030
• Increased overall recycled content in the Soleil
Click 5 Women’s Razor to 40%
Custom reSound™ REC Recycled Content
TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2024-08/Versaflex-Seat Ventilation Tube-Case study Snapshot_0826.pdf
Seat Ventilation Tube Case Study Snapshot
LEADING LUXURY
CAR MANUFACTURER
S E A T V E N T I L A T I O N T U B E
• Reliable sealing performance
• Good bonding ASA+PBT
• Excellent chemical resistance and good flexibility
• Provided a TPE with good flexibility to
maintain a tight seal within the ventilation
system, preventing air leaks and ensuring
efficient airflow
• Formulated a durable and chemically
resistant grade to help withstand the various
stresses and environmental conditions that
the ducts may encounter
• Offered quick technical support to fix the
leak problem for customer
Versaflex Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versaflex-ce-wireless-power-bank.pdf
WIRELESS POWER
BANK MANUFACTURER
W I R E L E S S P O W E R B A N K
• Excellent overmolding to PC/ABS
• Good stain resistance and UV resistance
• Easy processing
• Silky Feel
• Developed a customized TPE that
exhibited better bonding and UV
performance than the competition, and
met all specification requirements
• Supplied a pre-colored formulation to
simplify processing and achieve desired
look and feel
Customized Versaflex™ CE 3120-65
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-01/Versaflex - Sealing of nebulizer-Application snapshot.pdf
NEBULIZER
DEVICE OEM
S E A L I N G O F N E B U L I Z E R
L I D
• Easy-to-mold, excellent durability
• Good self-lubrication with low coefficient of friction
• Excellent overmolding performance on ABS
• Delivered self-lubricating materials which
enabled the lid to open easily
• Passed durability test with good wear
resistance
• Provided TPE to support an easy injection
molding process
Versaflex™ Overmolding TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-12/versalloy-xl-flexible-neck-for-lamp.pdf
HYDROPONIC GROWING
SYSTEM BRAND
F L E X I B L E N E C K F O R L A M P
• High flow performance capabilities
• Beautiful finish
• Soft touch
• Supported the development process, from
initial design to product launch, to meet the
needs of both the molder and OEM
• Delivered a TPE solution that enabled a
22” flow line with a wall thickness of 0.225”
• Provided technical support and shared
process best practices to minimize
cosmetic defects
Versalloy™ XL Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?