https://www.avient.com/sites/default/files/2020-09/edgetek-processing-guide.pdf
Base Resin PPA PC PSU PES PPS
Co-
polymer
Acetal
PEEK PA
Barrel Temperatures* °F (°C)
Rear Zone 550–580
(288–305)
550–590
(288–310)
600–640
(316–338)
630–660
(332–338)
550–580
(288–304)
350–370
(177–188)
660–700
(349–371)
440–490
(227–254)
Center Zone 560–600
(293–316)
570–600
(300–316)
620–670
(327–354)
650–680
(343–360)
560–615
(293–324)
380–390
(193–200)
700–730
(371–388)
470–510
(243–266)
Front Zone 580–620
(304–327)
580–630
(304–322)
630–680
(332–360)
670–730
(354–388)
590–630
(310–332)
390–430
(200–221)
720–750
(382–400)
490–540
(254–282)
Nozzle 575–615
(302–324)
580–630
(304–322)
630–680
(332–360)
680–700
(360–371)
600–625
(316–330)
380–415
(193–213)
720–750
(382–400)
520–570
(271–300)
Melt
Temperature
575–615
(302–324)
580–625
(304–330)
625–675
(330–358)
650–710
(343–377)
600–625
(316–330)
370–410
(188–210)
670–740
(354–393)
520–570
(271–300)
Mold
Temperature
250–300
(121–150)
175–240
(80–116)
190–300
(88–150)
225–325
(107–164)
250–325
(121–164)
190–250
(88–121)
290–375
(143–190)
150–200
(66–93)
Pack & Hold
Pressure
50%–75%
of Injection Pressure
Injection
Velocity
in/s
1.0–3.0
Back Pressure
psi 50
Screw Speed
rpm 50–90
Drying
Parameters
°F (°C)
6 hrs @ 175
(80)
4 hrs @ 250
(121)
4 hrs @ 275
(135)
4 hrs @ 250
(121)
3 hrs @ 300
(150)
2 hrs @ 200
(93)
3 hrs @ 275
(135)
4 hrs @ 180
(82)
Cushion
in 0.125–0.250
Screw
Compression
Ratio
2.5:1–3.5:1 2.0:1–2.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1 2.5:1–3.5:1
Nozzle
Type
General
General
General
General
General
General
General
Reverse
Taper
Clamp
Pressure 5–6 Tons/in2 of projected area of cavities and runner system
* Barrel temperatures should be elevated for compounds designed for electrical insulative properties.
Cut vent depths to:
- PPA Compounds: 0.0015"–0.0025" depth and 0.250" width
- PC Compounds: 0.002"–0.004" depth and 0.250" width
- PSU Compounds: 0.003"–0.004" depth and 0.250" width
- PES Compounds: 0.003"–0.004" depth and 0.250" width
- PPS Compounds: 0.002"–0.003" depth and 0.250" width
- Acetal Compounds: 0.0015" minimum depth and 0.250" width
- PEEK Compounds: 0.002"–0.004" depth and 0.250" width
- Nylon Compounds: 0.002" minimum depth and 0.250" width
• Increase vent depth to 0.060" (1.5mm) at 0.250" (4.0mm) away from the cavity
and vent to atmosphere.
https://www.avient.com/sites/default/files/2022-07/REMAFIN EP White Masterbatches for Pharma Application Bulletin_CN.pdf
REMAFIN EP White Masterbatches for Pharma Application Bulletin_CN
* 可根据要求提供FDA/EU合规信息
用于药品包装的 REMAFIN™ EP 白色着色剂
应用公告
REMAFIN™ EP是一系列基于PE和PP的母粒,旨
在通过初级和次级药物包装的遮光来为口服、局
部、肠胃外、眼科和鼻腔用药提供保护。
主要特性
生产符合高于CAS编号级别的变更控制原则
(与MEVOPUR母粒类似),降低变更风险
不含动物源性物质和邻苯二甲酸盐
适用于吹膜、注塑、吹塑和挤出
注册药品主文件(III型)
食品接触符合FDA/EU*要求
法规支持
原材料根据以下法规测试:
- ISO 10993-1
- USP第、章,包括VI级别,符合眼
科和鼻腔用药物要求
- 欧洲药典3.1.3/3.1.5(聚烯烃)
- 美国药典(聚乙烯)
- ICH Q3D 杂质元素
- USP和USP,透光率
载体材料 耐光性 热稳定性 产品代码颜料含量/类型
HDPE 50% TiO2
8 300°C PH00075525
LLDPE 60% TiO2
8 300°C PL00075542
LLDPE 70% TiO2
8 300°C PL00075545
PP 50% TiO2
8 300°C PP00075717
适用医疗保健使用限制—见下文。
https://www.avient.com/sites/default/files/2023-05/Maxxam-Vacuum cleaner-application snapshot.pdf
GLOBAL VACUUM
CLEANER BRAND
B A T T E R Y P A C K & C O V E R
• Flame retardance to conform to UL 94 V-0 at 0.75 mm
• Easy to process and high-flow material to meet thin wall
part design
• Offered a UL 94 V-0 certified material to
fulfill specific customer requests
• Achieved excellent impact strength and
good flexural modulus for added durability
• Delivered an injection moldable PP with
high flow to meet thin-wall demands
Maxxam™ FR Flame Retardant Polyolefin
Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/OnColor Combination MIC Color - Lower Bumper - Application Snapshot.pdf
Microsoft PowerPoint - OnColor Combination MIC Color - Lower Bumper - Application Snapshot
AUTOMOTIVE OEM
L O W E R E X T E R I O R B U M P E R
• Develop a new color for molded-in-color plastics
• Create ‘Wow’ effect without chroming or paint
• Provide metallic aspect with good UV resistance for
exterior part
• Developed new “gris megalithe” color for PP
(AS1) utilizing Avient Design center
• Produced master plaques to showcase new color
• Accelerated testing to certify outstanding
weathering resistance
• Collaborated across the supply chain to optimize
metallic effect in the final part
Smartbatch™ Combination Colorants &
Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-10/gravi-tech-tequila-cap-one-page-case-study.pdf
GLOBAL CLOSURES
PRODUCER
T E Q U I L A C A P
• A weighted material that could be injection molded
• A material with evenly distributed weight
• Suitable for over molding with a TPE to be used as a
stopper in a tequila bottle
• Formulated a 2.5 specific gravity weighted
PP material that is FDA approved
• Simplified processing steps and created an
evenly balanced closure that was over-
molded with a TPE
• Expedited development of material to meet
customer deadline
Gravi-Tech™ Density Modified Formulation
KEY REQUIREMENTS
WEIGHT + PROCESSABILITY
LEARN MORE
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2024-07/Versaflex TPE for Orthopedic Sole Insert - Application Snapshot.pdf
ORTHOPEDIC PARTS
MANUFACTURER
O R T H O P E D I C S O L E I N S E R T
• A super soft TPE (
https://www.avient.com/sites/default/files/2020-12/packaging-solution-bulletin-selector-guide.pdf
CHEMICAL RESISTANT TPEs ADD FUNCTIONALITY THAT BRINGS VALUE
TO CONSUMERS
• Chemical Resistance – Resists aggressive
soaps, detergents, lotions, oils and solvents
found in cosmetic, personal care and
household products
• Regulatory* – Compositionally compliant
with certain FDA and REACH regulations
• Value – Economical alternative to silicone
and over-engineered medical grade TPEs
• Easy to Process – Can be injection molded
and overmolded right onto the substrate
including PP, ABS, etc
https://www.avient.com/sites/default/files/2024-06/Infant Care Product Bulletin_Selector Guide.pdf
HOW GLS TPES MAKE THE DIFFERENCE IN INFANT CARE APPLICATIONS
• Safe to Use – Made without bisphenol A (BPA),
phthalates, or heavy metals; select grades
compliant with FDA, REACH and China GB4806
• Durable – Resists bites and tears; many are
tested and safe to use in microwaves and
dishwashers
• Comfortable – Can be overmolded to provide a
soft touch grip and customized
to specific comfort requirements including
vibration and noise reduction
• Easy to Process – Can be injection molded and
overmolded right onto a substrate including PP,
ABS, etc
https://www.avient.com/sites/default/files/2023-11/Capture Oxygen Scavenger Product Bulletin.pdf
KEY CHARACTERISTICS
• Extends product shelf life and reduces
waste
• Maintains clarity and aesthetics of the bottle
while keeping contents fresh
• Located in the closure, eliminating the need
to add a scavenger to the container wall
• Allows unlimited design freedom, including
lightweighting
• Has achieved APR Critical Guidance Recognition
• Allows up to 100% rPET usage
• Does not negatively impact the PET or polyolefin
recycle streams
PRODUCT BULLETIN
PROCESSING PARTICULARS
Capture is designed to work with 1-piece
HDPE and PP plug seal closures.
https://www.avient.com/sites/default/files/2023-06/Cesa LM Additives Product Bulletin.pdf
Cesa laser marking solutions can be used with a variety
of thermoplastics including, but not limited to:
• PP
• PC/ABS
• Polyamide
• Polyacetal (POM)
Applications include:
• Traceability, UPC, Branding
• Food Packaging Lot Codes
• Industrial Safety Tags & Equipment
• Wire & Cable Part Numbers & Gauge Size
• Automotive Components
• PE
• PET
• PMMA
• Polyolefins
PRODUCT BULLETIN
WHY LASER MARKING?