https://www.avient.com/knowledge-base/case-study/power-tool-manufacturer-reduces-production-overhead?ind[]=21537
The manufacturer began working with Avient to find a thermoplastic elastomer (TPE) solution to meet its dual requirements.
Currently, the company is producing 800,000 housings annually using the specialty TPE material.
Adding to the overall value of the solution, the TPE yields significantly less scrap than the previously used AES material.
https://www.avient.com/knowledge-base/case-study/power-tool-manufacturer-reduces-production-overhead
The manufacturer began working with Avient to find a thermoplastic elastomer (TPE) solution to meet its dual requirements.
Currently, the company is producing 800,000 housings annually using the specialty TPE material.
Adding to the overall value of the solution, the TPE yields significantly less scrap than the previously used AES material.
https://www.avient.com/news/plastics-and-rubber-thailand-2024-include-avients-showcase-specialty-and-sustainable-materials
Avient’s featured range of products on display includes customized protection film materials, adhesive TPEs for textile fabric, bio-based TPEs, and specialty engineered materials developed to enhance product performance in the building and construction, automotive, and consumer industries.
These formulations can also reduce VOCs and eliminate costly and time-consuming coating compared to traditional TPEs, offering a more sustainable process
reSound™ BIO TPEs: contains 40 to 90 percent bio-based content within a wide hardness range (which can help reduce carbon footprint) and has performance characteristics that are comparable to standard TPEs
https://www.avient.com/knowledge-base/article/overmolding-troubleshooting
TPE Knowledge Base
Re-select correct grade of TPE
Moisture in TPE
https://www.avient.com/resource-center?document_type=59&document_subtype=117&page=2
Bergamid™ polymer formulations and GLS™ TPEs replace metal and provide comfort and usability for Swiss soldiers pocket knife
Elastomeric insert for automotive supplier created with d Onflex-S™ TPE styrenic block polymers for UV stabilization
Overmolded Resilient TPE used to enhance vibration damping in the boot of a power saw
https://www.avient.com/knowledge-base/article/injection-molding-mold-processing?rtype[]=1164
TPE Knowledge Base
SBC TPEs have inherently superior color than most other TPEs.
Molding Hard TPEs
https://www.avient.com/sites/default/files/2020-09/case-study-one-pager-gls-om-bergamid-victorinox-pen-knife-1.pdf
VICTORINOX
S W I S S S O L D I E R ’ S K N I F E
Transition from metal to polymer handle that would be more
ergonomic and provide:
• Scratch and chemical resistance
• Impact resistance and durability
• A grippy, soft-touch feel
• Collaborated with the customer to fully
understand and meet their design challenges
and goals
• Used design and material expertise to develop
a customized two-material solution that met all
key requirements
• Enabled the customer to produce a new,
innovative product appealing to its consumers
Bergamid™ nylon copolymer overmolded with
GLS™ TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/versaflex-hc-syringe-plunger-english.pdf
Versaflex HC - Syringe Plunger - English
SYRINGE
MANUFACTURER
D I S P O S A B L E S Y R I N G E
P L U N G E R
• USP VI and ISO 10993-4,5 compliant
• Sterilize by gamma & EtO
• Long-term sealing performance
• Low coefficient of friction (COF)
• Consistent performance across barrel sizes
• Provided a formulated solution that met
rigorous medical application requirements
• Improved global supply continuity
• Increased process efficiency by replacing
previous thermoset material with TPE
Versaflex™ HC 2110-57B
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-03/Versaflex-Footwear insert-Application snapshot_0330.pdf
SOFT TOUCH + COLORABILITY
FOOTWEAR
ACCESSORY BRAND
F O O T W E A R I N S E R T
• Low durometer with good processability
• Optimal cushioning with high elasticity
• Non-tacky feel
• Excellent colorability
• Customized a formulation to achieve super
soft gel performance without a tacky finish
• Provided material with sufficient cushioning
and elasticity for all-day comfort
• Optimized lead time and stable supply with
local inventory
Versaflex™ Customized TPE
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-01/Versaflex OM -Diastimeter Cover-Application Snapshot.pdf
POWER TOOL
BRAND
D I A S T I M E T E R C O V E R
• Anti-static properties to enable stable and accurate
measurements
• Good wear resistance to avoid friction between TPE-made
part and the internal metal part
• Met anti-static standard surface resistivity
109-1010 Ω/m2which reduced error for
circular measurement by 55% and linear
measurement by 33%
• Provided a formulation with better wear
resistance than the previous overmold
material
• Offered excellent bond adhesion to PC/ABS
Versaflex ™ OM Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?