https://www.avient.com/sites/default/files/2020-10/avient-design-impact-protection-project.pdf
Avient Corporation 3 Simplified Drop Test • 65g steel ball • Dropped from 305mm • Onto 3.175mm thickness flat samples Materials Tested • Standard TPE 30 Shore A • TPU alloy 60 Shore A • Damping TPE 32 Shore A VDT reduces bounce Avient Corporation 4 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 Image courtesy of Airobag TV https://www.youtube.com/c/AirobagTV/videos Simulation of Impact A weight dropped onto protective element in contact with rigid substrate https://www.youtube.com/c/AirobagTV/videos Avient Corporation 5 SIMULATION & CALIBRATION E N 1 6 2 1 - 1 L E V E L 2 REFINING THE DESIGN D E S I G N A N D M A T E R I A L C O M B I N A T I O N Avient Corporation 6 • A number of different shapes and designs are created and simulated to determine which one works best • Refining to meet EN standard • VDT TPEs can help reach compliance with EN1621-1 level 2 and EN1621-2 level 1 • Optimum protection can be achieved by combining industrial design and engineering Avient Corporation 7 VALIDATION P R O T O T Y P I N G W I T H 3 D P R I N T I N G 3D Printing Validation -15% -10% -5% 0% 5% 10% Density Tensile Strength // Tear resistance // Rebound resilience 2mm 3D Printed VDT vs Injection Molded VDT can be 3D printed for concept evaluation early in the design process SUMMARY Avient Corporation 8 • Enabled a new, compact design with a customized VDT TPE formulation • Improved user comfort and functionality • Fulfilled EN standards • Reduced number of prototyping tools required • Reduced time spent in product development by 40 percent, enabling faster commercialization of product
https://www.avient.com/knowledge-base/article/understanding-hardness
TPE Technical Bulletins
TPE Technical Bulletin
The most common scale for TPE’s is the Shore A scale.
https://www.avient.com/industries/packaging/beverage-packaging/beverage-packaging-dairy
GLS™ TPEs - Overmolding Guide
TPE for Workout Resistance Band
TPEs for Home Appliances
https://www.avient.com/news/archives?page=30
Avient Launches Next Generation Low Adhesive Build-Up TPE for Protective Film Tack Layer
Avient Launches New TPEs with Post-Consumer Recycled Content from Automotive Windshields
Avient Introduces New Signal-Transparent TPEs to Enable High-Speed 5G Transmission
https://www.avient.com/resource-center?document_subtype=216&document_type=253&page=1
Safety factors, barrier properties and applications of TPEs in medical devices
TPE Overmolding Solutions for Engineering Thermoplastics - White Paper
How TPEs Can Help Medical and Pharmaceutical Manufacturers Meet Growing Global Demand
https://www.avient.com/sites/default/files/2020-10/auto-injector-application-study.pdf
Requirements: Biocompatability, durability, overmolding TPE Solution: Versaflex™ HC TPEs 3.
Requirements: Textured, overmolded soft grip for comfortable and controlled hold Solution: Versaflex™ HC TPEs 8.
Requirements: Soft dampening to protect the vial and other components Solution: Versaflex™ VDT TPEs 12.
https://www.avient.com/industries/packaging/personal-care-packaging/bath-and-shower
GLS™ TPEs - Injection Molding Guide
GLS™ TPEs - Overmolding Guide
TPEs for Home Appliances
https://www.avient.com/industries/packaging/personal-care-packaging/hair-care
GLS™ TPEs - Injection Molding Guide
GLS™ TPEs - Overmolding Guide
TPEs for Home Appliances
https://www.avient.com/knowledge-base/case-study/sealing-medical-device-savings
Finally, the new TPE grades also boasted lower extractables because they required no crosslinking, unlike thermoset silicones.
Reduced freight costs: The lower specific gravity of TPEs versus thermoset silicone rubber cut the overall part weight by 20 percent.
Reduced scrap costs: The easy processability of the two TPE materials resulted in major scrap rate reductions totaling more than $70,000 a year.
https://www.avient.com/knowledge-base/article/overmolding-part-design?rtype[]=1164
Minimize the thickness of the soft TPE
Use a lower hardness for the TPE
Prevent the TPE from flashing over areas on the substrate.