https://www.avient.com/sites/default/files/2023-12/Polystrand Thermoplastic Composite Panel Application _ Install Guide.pdf
POLYSTRAND™
THERMOPLASTIC COMPOSITE PANELS
APPLICATION & INSTALLATION GUIDE
PRODUCT
DESCRIPTION
FEATURE BENEFIT
Exceptional strength-to-weight ratio Lightweight yet strong structural
performance and increased payloads
Resistance to UV light, chemicals,
moisture degradation and rot Withstands harsh conditions
Tough and impact resistant Durability and long product life
Dimensionally stable Consistent performance in extreme
temperature and humidity fluctuations
Strong adhesive properties Easy bonding to various materials
FEATURE BENEFIT
Ready-to-install Fewer parts & reduced scrap
Large format Improved aesthetics with
seamless designs
Made via continuous-fiber
manufacturing process Consistent quality in every panel
PERFORMANCE ADVANTAGES
MANUFACTURING ADVANTAGES
Polystrand™ Thermoplastic Composite
Panels are engineered to provide
simplified installation, long-lasting
components, and overall cost reduction.
GL
AS
S/
EP
OX
Y
TA
B
M
AT
ER
IA
L
N
O
T
AB
BREAK
Hammerhead with
5 lb/ft3 (80 kg/m3)
420 lbs
191 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
2 in
370 lbs
168 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
332 lbs
151 kg
984 lbs
446 kg
Glass/Polyester
with Balsa Core
1298 lbs
589 kg
Hammerhead with
5 lb/ft3 (80 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 501 lbs
227 kg
Hammerhead with
7 lb/ft3 (115 kg/m3)
Core Density -
ITW Plexus MA420
Adhesive
NA 839 lbs
381 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
ITW Plexus
MA420 Adhesive
NA 1156 lbs
524 kg
Hammerhead with
8 lb/ft3 (135 kg/m3)
Core Density -
Crestomer
1152PA Adhesive
NA 1530 lbs
694 kg
Hammerhead with
8 lb/in3 (135 kg/m3)
Core Density -
Crestomer
M1-30 Adhesive
NA 1471 lbs
667 kg
Mixed Conditions
ADHESIVE
DESCRIPTION
ADHESIVE
GRADE MANUFACTURER
AVERAGE
BOND
STANDARD
DEVIATION
FAILURE
MODE
BEST ADHESION
2k Urethane 75421 LORD 2281 psi
15.73 MPa
184 psi
1.27 MPa
Substrate
Cohesive
2k Acrylic SA1-705 GRY1 ACRALOCK 2211 psi
15.24 MPa
78 psi
0.54 MPa Substrate
2k Acrylic Plexus MA420 ITW 2171 psi
14.97 MPa
262 psi
1.81 MPa Substrate
2k Acrylic SA10-05 Blk1 ACRALOCK 2102 psi
14.49 MPa
138 psi
0.95 MPa Substrate
2k Urethane 75451 LORD 2047 psi
14.11 MPa
68 psi
0.47 MPa Cohesive
2k Acrylic SA1-705 GRY 1:1 ACRALOCK 1966 psi
13.56 MPa
68 psi
0.47 MPa Substrate
2k Acrylic Scotch-Weld 8010 3M 1907 psi
13.15 MPa
61 psi
0.42 MPa Adhesive
Cyanoacrylate Gorilla Glue Gorilla Glue 1885 psi
13.00 MPa
432 psi
2.98 MPa Cohesive
2k Acrylic Crestabond PP-04 Scott Bader 1873 psi
12.91 MPa
281 psi
1.94 MPa Substrate
2k Acrylic SA10-05 Blk 10:1 ACRALOCK 1779 psi
12.27 MPa
127 psi
0.88 MPa Cohesive
2k Urethane 75422 LORD 1716 psi
11.83 MPa
190 psi
1.31 MPa
Cohesive
Adhesive
2k Urethane 75452 LORD 1535 psi
10.58 MPa
98 psi
0.68 MPa Adhesive
2k Methacrylate PolyFuse Icon
Containment
1610 psi
11.10 MPa
98 psi
0.68 MPa Adhesive
INTERMEDIATE ADHESION
2k Acrylic FA10-05 Blk
C010817 ACRALOCK 724 psi
4.99 MPa
58 psi
0.40 MPa Cohesive
2k Acrylic FA10-05 Blk1 ACRALOCK 722 psi
4.98 MPa
44 psi
0.30 MPa Cohesive
2k Epoxy Loctite Epoxy
Instant Mix Loctite 508 psi
3.50 MPa
81 psi
0.56 MPa Adhesive
2k Epoxy Gorilla Epoxy Gorilla Glue 341 psi
2.35 MPa
198 psi
1.37 MPa Adhesive
NOT RECOMMENDED
2k Epoxy Loctite Epoxy
Marine Loctite 0 0 No bond
ADHESIVE SELECTION
Brand names of the adhesives are owned by the respective manufacturers.
https://www.avient.com/sites/default/files/2022-08/2022 Glasforms EC Application _ Product Selection Guide.pdf
A diverse
portfolio of purpose-engineered electrical
components that meet the specific and rigorous
demands of the electrical utility industry, and
have been trusted by major utility product
manufacturers for over 40 years.
Proprietary
composite formulations and technologies
prevent voids and produce high-quality cores
that withstand stringent electrical testing and
end-use manufacturing stresses such as thermal
overmolding and mechanical crimping.
https://www.avient.com/sites/default/files/2020-07/comptek-catalog.pdf
We use our proven expertise in formulating
high temperature thermoplastics to create
formulations based on materials that include:
• PEEK • PSU
• PEI • LCP
• PES • PPS
• PPSU
These specialty formulations give manufacturers
confidence in the reliability and durability of
their products.
Laser markable (IR and UV)
• Fiber-reinforced for even greater
mechanical properties
What do you want to manufacture?
https://www.avient.com/sites/default/files/2021-07/fl.datasheet-wireharnessyarn.pdf
POPULAR WIRE HARNESS PRODUCTS
LOCATIONS
Headquarters, R&D, Manufacturing
FIBER-LINE® LLC
3050 Campus Drive
Hatfield, PA 19440
+1 215.997.9181
fiber@fiber-line.com
Manufacturing Operations
FIBER-LINE® LLC
280 Performance Drive SE
Hickory, NC 28602
+1 828.326.8700
fiber@fiber-line.com
EMEA & Asia Pacific Operations
FIBER-LINE® INTERNATIONAL B.V.
https://www.avient.com/sites/default/files/2020-10/tpes-for-automotive-hvac-product-bulletin.pdf
ONFLEX™ LO
7120-45
ONFLEX™ HT
40A-3S2131
BERGAFLEX™
BFIG 45A-300
Applications HVAC Seals HVAC Seals HVAC Seals
Interior - direct airflow Interior & exterior Interior - direct airflow
HVAC feature Low VOC/FOG & odor Low VOC/FOG & odor Low odor
Cold air Hot air Cold air
VDA 270 ≤3.0 ≤3.0 ≤3.0
VOC/FOG
VDA 278 (VOC) 97µg/g 100µg/g 196µg/g
VDA 278 (FOG) 1131µg/g 1116µg/g 1707µg/g
DIN 75201 (FOG) 0.3mg 1.7mg 1.1mg
73°F (23°C) 72 hrs 15% 12% 15%
158°F (70°C) 22 hrs 45% 28% 50%
212°F (100°C) 22 hrs 70% 45% 90%
Density 1.15 g/ml 1.00 g/ml 1.17 g/ml
Processing Injection Molding Injection Molding/
Extrusion Injection Molding
Bonds to Polypropylene Polypropylene/
Polyethylene Polypropylene
Hardness range 35–65 Shore A 40–70 Shore A 35–65 Shore A
HOW GLS TPEs MAKE THE DIFFERENCE IN AUTOMOTIVE HVAC APPLICATIONS
• Low VOC/FOG – externally tested to VDA 278
and shows significant reductions in volatile
organic compounds and fogging when
compared to current TPE technologies
• Industry standards – helps to achieve VOC/
FOG performance standards for improved VIAQ
• Reduced manufacturing steps – does not
require pre-drying or post heating to reduce
VOC in parts produced
• Design optimization – color can be added at
the machine
• Easy to process – can be extruded, injection
molded and extrusion blow molded
• Recyclable – Our automotive TPEs are
compatible with most municipal recycle
streams
• Global support – Avient automotive TPEs
can be manufactured in locations that are
convenient to your operations, including
North America, Europe or China
To learn more about GLS TPEs for
automotive applications, contact Avient
at +1.844.4AVIENT (+1.844.428.4368).
https://www.avient.com/sites/default/files/2023-10/SEM Automotive Aftermarket Rendering Application Bulletin.pdf
APPLICATION BULLETIN
DIMENSIONAL
STABILITY
Tight tolerances, minimal warp
SOLUTION: Long fiber
reinforced composites with
polyketone (PK)
POSSIBILITIES: Roof rack
structures, running boards,
brackets, component housings
STRENGTH
High strength-
to-weight ratio,
comparable to metal
SOLUTION: Long fiber
POSSIBILITIES:
Tubular door frames,
accessory motor
mounts, tailgate
locking systems
MANUFACTURING EASE
Injection moldable, design freedom,
insert molding, part consolidation
SOLUTION: Long fiber reinforced
composites
POSSIBILITIES: Seating shells,
seat base components, tubular door
frames, accessory linkages
IMPACT
RESISTANCE
Durable in rugged
environments and uses
SOLUTION: Maximum
toughness long fiber
POSSIBILITIES: Side steps,
bed steps, roof racks,
brackets, bed extenders,
tie downs
CORROSION
RESISTANCE
Metal replacement,
eliminate secondary
coatings
SOLUTION: Long fiber
POSSIBILITIES: Underbody
skid plate components,
fuel doors, fasteners
SUSTAINABILITY
PIR/PCR content incorporation
with high strength, lightweighting
for fuel economy
SOLUTION: Recycled content
long fiber reinforced composites
POSSIBILITIES: Roof rack
structures, fender flares, rail
covers, tail light protectors
LIGHTWEIGHTING
30–40% weight reduction
when switching from metal
SOLUTION: Long carbon
fiber reinforced composites
POSSIBILITIES: Motor
mounts, seating components,
accessory mounts
EXTREME
PERFORMANCE
High and low temperature
performance, maintained
properties with UV exposure,
moisture performance
SOLUTION: Long fiber
POSSIBILITIES: Tail
light protectors, fender
flairs, guards, underbody
components
SURFACE AESTHETICS
Color matches, fiber-rich or
glossy surfaces, carbon fiber
appearance
SOLUTION: Moisture-resistant
long fiber reinforced composites
POSSIBILITIES: Lighting bars,
side steps, bed steps, bike
mounting brackets, cargo carriers
NEXT-GEN
UPGRADES
Transform your aftermarket parts
with efficient, lightweight long
fiber thermoplastic solutions that
redefine performance with strength,
toughness, and design freedom.
GEAR UP FOR
SUCCESS
From style to performance, Avient has aftermarket
manufacturers covered.
https://www.avient.com/sites/default/files/2020-08/colormatrix-reprize-brochure-8.5x11.pdf
INCREASED
RECYCLE
CONTENT
Benefits of using rePrize include:
• Increased product target IV
• Improved melt flow consistency
• Increased recycle content
• Reduced rejects and scrap
• Improved low temperature performance
rePrize can be combined with other liquid
additives and can be used to optimize sheet
manufacturing processes and product quality,
whilst allowing for increased levels of recycle,
contributing towards improved sustainability
and reduced costs.
This results in an increase
in both the polymer intrinsic and melt viscosity. rePrize is suited to applications in:
• PET monolayer sheet
• PET multilayered sheet
• PET foamed sheet
rePrize can be used to optimise sheet manufacturing processes and product quality,
whilst allowing for increased levels of recycle, contributing towards improved
sustainability and reduced costs
PRODUCT DESCRIPTION
GLOBAL REGULATORY APPROVALS
PRODUCT FDA EU GB MERCOSUR
rePrize • • • •
1.844.4AVIENT
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2023-10/Value Added Services Brochure.pdf
When you work with us, our experts can provide
you with additional resources and value-added
services that expand your product development
and manufacturing capabilities.
A RANGE OF WORLD-CLASS SERVICES
COLOR TECHNOLOGY
Custom matching, saturated colors, and special
effects to fill market niches, eliminate secondary
operations, and strengthen your brand
PCR COLOR PREDICTION SERVICE
Digital prediction tool illustrating color possibilities
and limitations of post-consumer recycled (PCR)
content to simplify decision making and shorten
time to launch
PRODUCT CARBON FOOTPRINT (PCF)
CALCULATOR
Methodology that evaluates the carbon footprint of
Avient solutions, contributing a data point to your
overall carbon footprint and supporting credible
reporting
AVIENT DESIGN
A highly specialized group of industrial designers
and project engineers that provides advanced
design and detailed analysis to foster higher levels
of innovation
TESTING AND VALIDATION
Fully accredited and in-house testing capabilities
to generate data for insight into material behavior,
environmental effects, and more
REGULATORY SUPPORT
Dedicated product stewardship team assisting
with new product approvals to reduce regulatory
overhead and minimize risk
COLOR AND ADDITIVE DESIGN SERVICES
Trend and color insights along with product
development assistance from concept through
commercialization to optimize design and gain
speed to market
RESEARCH AND DEVELOPMENT
Long-term strategic solution development that
addresses complex and unmet product innovation
needs
APPLICATION DEVELOPMENT TECHNICAL
SUPPORT
Technical experts specifically trained to work
directly with your team to solve definitive
application challenges with new or existing
approaches
FIELD TECHNICAL SERVICE
Onsite support for tool design, startup, and
production optimization to gain manufacturing
efficiencies and help resolve technical issues
Common compliance categories
where we can assist:
• UL
• USP Class VI
• ISO 10993
• ISO 1345
• REACH
• RoHS
• FDA
• EU 10/2011
• China GB
• MERCOSUR
• USP
• ISP
• CPSIA
• Prop 65
ColorWorks™ Design &
Technology Centers
Our global ColorWorks centers are
focused on design, technology, and
innovation for plastics.
https://www.avient.com/sites/default/files/2023-10/Stat-Tech TPE Static Dissipative _ Electrically Conductive Thermoplastic Elastomers Product Overview_A4.pdf
Compared to rubber and
silicone alternatives they simplify manufacturing
with single-step fabrication, reducing the energy
used in production and can be overmolded
directly onto non-polar polymer substrates such
as polypropylene (PP) and polyethylene (PE).
KEY CHARACTERISTICS
• Electrical resistivity range from 10–1010 Ω
• Hardness range from 40–85 Shore A
• Protects critical electrical components from
EMI/RFI
• Reduces static build-up
• Simplifies manufacturing
• Overmolds directly onto polymer substrates
• Meets regulatory compliance requirements of
ATEX and ESD
• Food contact compliance grades are available
MARKETS & APPLICATIONS
Electrical applications that require a flexible
material, and protection from EMI/RFI and static
build-up.
https://www.avient.com/sites/default/files/2024-09/Chemical Resistance Technical Bulletin %281%29.pdf
TECHNICAL BULLETIN
SOLUTIONS DESIGNED TO ADDRESS EVOLVING NEEDS
Determining the appropriate polymer for the job can prevent product failures, thereby reducing service calls,
product returns and warranty claims for manufacturers.
Cidex® OPA is a trademark of ASP Global Manufacturing GMBH; CaviCide™ is a trademark of Metrex Research, LLC;
and Virex® is a trademark of Diversey, Inc.
$$$
$$
$
Improved Chemical Resistance
Trilliant ™
Material Compatibility with Various Disinfectants
8.5% Bleach 3% Peroxide Cidex® OPA CaviCide™ Virex™ Tb
$$$
$$
$
Improved Chemical Resistance
Trilliant ™
Material Compatibility with Various Disinfectants
8.5% Bleach 3% Peroxide Cidex® OPA CaviCide™ Virex™ Tb
www.avient.com
Copyright © 2021, Avient Corporation.