https://www.avient.com/sites/default/files/2024-12/Complet PKE Product Bulletin.pdf
These materials
are semi-crystalline and deliver excellent chemical
resistance, low moisture uptake, and dimensional
stability similar to nylon (PA6 and PA66).
KEY CHARACTERISTICS
• Chemical resistance
• Maintaining high impact performance at low
temperatures
• Low moisture uptake
• Dimensional stability comparable to nylon
• Higher impact resistance than short fiber
alternatives
• Eco-conscious alternative to nylons
• More cost-effective solution than specialty
nylons
• Available in non-PFAS* formulations to achieve
UL 94 V-0 flame rating at 1.5 mm
MARKETS & APPLICATIONS
These materials are for use in applications
traditionally made of metal requiring moisture,
chemical and cold impact performance
requirements, including:
• Industrial – pipes, tubing, fluid management
• Electrical & Electronics – connectors,
battery components, battery housings
• Transportation – under-the-hood fuel/
chemical contact components, non-structural
interior components
• Oil & Gas – fuel pump components, fuel doors
PRODUCT BULLETIN
* Non-PFAS flame-retardant (FR) grades are manufactured without
intentionally added PFAS-based raw materials.
https://www.avient.com/resource-center?document_type=59&document_subtype=127&industry=0&product_family=1688&product_subfamily=0&product_name=0&op=FILTER RESULTS&form_build_id=form-GsNdhFIzOk8Y1Q6Uz9RVRyyxAN07GtOhQFsmTHMOgJ8&form_id=resource_filter_form
OnForce™ Long Glass Fiber Nylon Composite provided a corrosion-resistant, long glass fiber-reinforced material for cleaner connector
Complēt™ long carbon fiber reinforced nylon composite replaced aluminum to provide better fatigue resistance and reduce weight
Complēt™ long carbon fiber reinforced nylon composite replaced metal steering column supports and lowered weight by 50%
https://www.avient.com/news/polyone-sustainability-portfolio-europe-expanded-support-circular-economy
Formulated with between 20 and 100 percent post-industrial nylon materials, such as recycled carpet, Nymax™ PIR post-industrial recycled nylon offers comparable performance to prime nylon grades, including high strength, durability, impact resistance, and weather resistance.
As a result, this material is an excellent alternative to prime nylon in many industries and applications, including automotive, outdoor high performance and industrial.
For more information about Nymax™ PIR post-industrial recycled nylon grades, click here: Nymax PIR
https://www.avient.com/resource-center?document_type=59&document_subtype=127&industry=0&product_family=81&product_subfamily=0&product_name=0&op=FILTER RESULTS&form_build_id=form-Ojq3VtEkRrXIsgZSyKvAgO_Z3JHuKtjJLR7xfOXoAI8&form_id=resource_filter_form&page=3
Artisan™ high-gloss, pre-colored nylon (PA6) formulation provided paint replacement solution to meet brand needs
Complēt™ long glass fiber reinforced nylon composite consolidated multiple metal components into a unified seat shell permitting weight and cost reductions
Nymax™ REC Recycled Nylon Formulations enhance impact strength and provide UV stability in roof rack (English language version)
https://www.avient.com/resource-center?document_subtype=127&document_type=59&form_build_id=form-Ojq3VtEkRrXIsgZSyKvAgO_Z3JHuKtjJLR7xfOXoAI8&form_id=resource_filter_form&industry=0&op=FILTER RESULTS&product_family=81&product_name=0&product_subfamily=0&page=3
Artisan™ high-gloss, pre-colored nylon (PA6) formulation provided paint replacement solution to meet brand needs
Complēt™ long glass fiber reinforced nylon composite consolidated multiple metal components into a unified seat shell permitting weight and cost reductions
Nymax™ REC Recycled Nylon Formulations enhance impact strength and provide UV stability in roof rack (English language version)
https://www.avient.com/sites/default/files/2020-09/surround-processing-guide-2020.pdf
TEMPERATURE
Material
Rear
°F (°C)
Center
°F (°C)
Front
°F (°C)
Nozzle
°F (°C)
Melt
°F (°C)
Mold
°F (°C)
Nylon 6,6
14% NiCF
540–570
(280–300)
530–560
(275–290)
530–560
(275–290)
540–570
(280–300)
540–570
(280–300)
200–300
(90–150)
Nylon 6,6
30% SS
540–570
(280–300)
530–560
(275–290)
530–560
(275–290)
540–570
(280–300)
540–570
(280–300)
200–300
(90–150)
PBT
14% NiCF
510–410
(265–280)
490–540
(255–280)
480–530
(250–275)
480–530
(250–275)
480–530
(250–275)
150–250
(65–120)
PC
14% NiCF
540–570
(280–300)
540–570
(280–300)
530–560
(275–290)
530–560
(275–290)
530–560
(275–290)
150–250
(65–120)
ABS
14% NiCF
470–520
(240–270)
460–520
(240–270)
460–520
(240–270)
460–530
(240–275)
460–530
(240–275)
100–200
(40–90)
PP
14% NiCF
440–480
(225–250)
440–480
(225–250)
430–470
(220–245)
420–460
(215–240)
420–460
(215–240)
125–175
(50–80)
DRYING
Material
Temperature
°F (°C)
Time
Minimum
Moisture
Maximum
Moisture
Nylon 6,6
14% NiCF
180 (80) 4–5 hours 0.05% 0.20%
Nylon 6,6
30% SS
180 (80) 4–5 hours 0.05% 0.20%
PBT
14% NiCF
250 (120) 6-8 hours 0.02% 0.03%
PC
14% NiCF
250 (120) 3–4 hours 0.02% 0.02%
ABS
14% NiCF
200 (90) 2–4 hours 0.05% 0.10%
PP
14% NiCF
180 (80) 2–4 hours 0.20% 0.30%
Equipment
• Feed throats smaller than 2.5" may cause bridging due to pellet size
- Larger feed throats will be more advantageous with long fiber EMI shielding resins
• General purpose metering screw is recommended
- Mixing/barrier screws are not recommended
• L/D ratio
- 18:1–20:1 (40% feed, 40% transition, 20% metering)
• Low compression ratio
- 2:1–3:1
• Deep flights recommended
- Metering zone 3.5 mm
- Feed zone 7.5 mm
• Check ring
- Three-piece, free-flowing check ring
• General purpose nozzle (large nozzle tips are recommended)
- Minimum orifice diameter of 7/32"
- Tapered nozzles are not recommended for long fiber EMI shielding resins
• Clamp tonnage:
- 2.5–5 tons/in2
Gates
• Large, free-flow gating recommended
- 0.25" x 0.125" land length
- 0.5" gate depth
Runners
• Full round gate design
• No sharp corners
• Minimum of 0.25" diameter
• Hot runners can be used
PROCESSING
Screw Speed Slower screw speeds are recommended to protect fiber length
Back Pressure Lower back pressure is recommended to protect fiber length
Pack Pressure 60–80% of max injection pressure
Hold Pressure 40–60% of max injection pressure
Cool Time 10–30 seconds (depends on part geometry and dimensional stability)
PROCESS CONSIDERATIONS
Recommended – retain fiber length (maximize conductivity)
• Low shear process
• Low screw speed and screw RPM
• Slow Injection speed
• Fill to 99–100% on first stage of injection
- Reduces potential nesting of fibers at gate location
- Improves mechanical performance near gate location
- Promotes ideal fiber orientation
Resin Rich Surface
• Achieved when using a hot mold temperature and longer cure times
≥ Max mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could reduce attenuation performance in an assembly
Fiber Rich Surface
• Achieved when using a cold mold temperature and shorter cure times
≤ Minimum mold temperature recommendation
• Improved surface aesthetic
• Reduced surface conductivity
• Could improve attenuation performance in an assembly
www.avient.com
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-04/edgetek-nylon-power-tool-case-study-one-pager.pdf
https://www.avient.com/sites/default/files/2021-01/virtual-reality-application-bulletin.pdf
A LOOK INTO THE FUTURE
VIRTUAL REALITY
APPLICATION BULLETIN
AESTHETIC APPEAL
Metallic and Custom Effects,
FDA-Approved Masterbatch Colorants
SOLUTION: Custom Polymer Colorants,
Pre-Colored Resins
WEARABLE COMFORT
Flexibility, Skin- Compatible Comfort,
Soft Touch, Heat Reduction
SOLUTION: Thermoplastic Elastomers
(TPEs), Thermoplastic Urethanes (TPUs),
Silicone, Nylon (PA)
FUNCTIONALITY
Impact Resistance,
Dimensional Stability, Strength
SOLUTION: Copolyester, PC/
Polyester Blends, Polycarbonate,
Styrenics
BETTER EXPERIENCES.
DURABILITY
Impact Strength, Rigid or Flexible Materials
SOLUTION: Thermoplastic Elastomers (TPEs),
Thermoplastic Urethanes (TPUs), Copolyester,
Polycarbonate, PC Blends, PMMA, Styrenics,
Nylon (PA), Silicone
SURFACE
PROTECTION
Performance Enhancing
Additives
SOLUTION: Antimicrobial
Additives, Scratch and Mar
Additives
ERGONOMICS
Soft Touch, Easy to Grip
SOLUTION: Thermoplastic
Elastomers (TPEs), Thermoplastic
Urethanes (TPUs), Silicone
TOUGHNESS
Impact Strength, Chemical
Resistance
SOLUTION: PC/Polyester
Blends, Copolyester
WEAR
PERFORMANCE
Wear-Resistance
SOLUTION: Polyester (PET),
Nylon (PA),
Acetal (POM)
DISCOVER.
https://www.avient.com/sites/default/files/2023-07/2023 OHP Off Road Application Bulletin.pdf
DURABILITY
High Impact Strength, Weatherability
SOLUTION: PP, HDPE, ASA,
Nylon Engineered Formulations
AESTHETIC APPEAL
Custom Color & Special Effects, Paint Replacement
SOLUTION: Custom Polymer Colorants,
Pre-Colored High-Gloss Thermoplastics
THERMAL MANAGEMENT
LED Heat Sinks, Design Flexibility
SOLUTION: Thermally Conductive
Formulations
EXTREME PERFORMANCE
Chemical & Fire Resistance,
High Temperature Performance
SOLUTION: Nylon Engineered
Formulations, Long Fiber Reinforced
Composites, Continuous Fiber
Composite Tapes & Laminates, Flame
Retardant Polyolefin Formulations
STRUCTURAL INTEGRITY
High Stiffness-to-Weight Ratio,
Metal Replacement
SOLUTION: Pultruded Rods,
Tubes & Custom Profiles, Long
Fiber Reinforced Composites
SENSORY EXPERIENCE
Vibration Damping, Durability, Customization,
Custom Color, Low Friction
SOLUTION: Thermoplastic Elastomers (TPEs),
Custom Polymer Colorants, Internally Lubricated
Formulations, Advanced Composite Springs
STRENGTH & STABILITY
Excellent Dimensional Stability,
High Stiffness, Impact Resistance
SOLUTION: Short & Long Fiber
Formulations, Continuous Fiber
Composite Tapes & Laminates
SURFACE PROTECTION
Performance Enhancements
SOLUTION: Scratch & Mar
Resistance, UV Stable
Additives, Anti-Static
Additives
STRUCTURAL
PERFORMANCE
Corrosion Resistance,
Lightweighting
SOLUTION: Long Fiber Reinforced
Composites, Nylon Engineered
Formulations, Continuous Fiber
Composite Tapes & Laminates,
Chemical Foaming Additives
METAL REPLACEMENT
Lightweighting, Heat Management, Load Carrying Capability
SOLUTION: Long Fiber Reinforced Composites, Continuous Fiber
Composite Tapes & Laminates
TACTILE EXPERIENCE
Soft-Touch Feel, Durability
SOLUTION: Thermoplastic
Elastomers (TPEs)
A COLLABORATION THAT BRINGS
STYLE & GRIT
To all thrill seekers, fans and
enthusiasts, your brand says,
“Bring it!”
https://www.avient.com/resource-center?document_type=59&page=5
Nylon Alternatives for Powersports Applications
Orange Nylon Colorants for High-Voltage EV Connectors (Chinese)
Orange Nylon Colorants for High-Voltage EV Connectors (English)