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Long Carbon & Glass Fiber Composites

Complēt™ Long Fiber Reinforced Structural Thermoplastics

Metal Replacement Solution

PlastiComp Complēt™ long carbon and glass fiber reinforced thermoplastics are structural injection molding composites with metal replacement performance.

Long fiber technology provides structural performance that can go head-to-head with metals at a fraction of their weight while retaining the processing ease of injection molding, accelerating lightweighting initiatives across a broad range of industries, including automotive, aerospace and sporting goods.

With appropriate material selection and part design optimization, long carbon fiber materials can reduce the weight of components up to 50% compared to aluminum.

Complēt formulations can be customized using engineering resins, from PA to PEEK, for optimal material performance in your specific applications and enable you to produce products that are tougher, stronger and lighter.

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Lightweighting

Impact

  • Improved strength and toughness vs. short fiber
  • High strength-to-weight ratio
  • Retains performance across low and elevated temperatures
  • Load carrying creep and fatigue resistance
  • Excellent dimensional stability
  • Very good corrosion and chemical resistance
  • Can be processed on standard injection molding machines

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安全数据表

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技术文献

技术信息、设计指南、加工信息和其他

Complēt™ Solutions
Resources
Long Fiber Technologies Applications Description/Product Features
Complēt™ LGF Transportation underhood and powertrain, off-road recreational vehicles, portable tools and equipment, and healthcare Long glass fiber reinforced engineering resins with enhanced mechanical properties that obtain metal-like structural capabilities. Provides high impact and fatigue resistance
Complēt™ LCF Sports and recreation gear, aerospace interiors, robotics, and industrial equipment Higher performance long carbon fiber reinforced thermoplastics for weight sensitive applications or more load-carrying capability
Complēt™ Hybrid Sports and recreation gear or automotive underhood and powertrain Synergistically combines long carbon and long glass fiber together in a unified material to optimize performance and cost
Complēt™ MT Sports and recreation gear or industrial equipment Maximum toughness, long fiber reinforced nylon 6 or 66 formulated for extra impact and fatigue resistance for demanding applications
Complēt™ Moisture Resistant Automotive, powersports, and consumer applications Long fiber reinforced nylon 6 or 66 composites providing consistent performance in moisture-rich environments. Long glass fiber formulations offer surface appearance free of visibile fiber
Complēt™ R Sports & recreation gear, office furnishings, or automotive Post-consumer recycled (PCR) nylon 6 resin up-engineered with long fiber reinforcement. PCR resin content customizable to meet performance and sustainability requirements
名称 类别 描述  
Internal Frame Structure for Hunting Backpack - Case Study Case Study (Brief) Injection molded Complēt™ long carbon fiber reinforced nylon composite delivered high stiffness and low weight while simplifying manufacturing 视图
Aerospace Passenger Seating Components - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced PES composite reduced weight 40% and met FAA requirements for flammability and survivability 视图
Automotive Removable Roof Bracket - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced polyphthalamide composite replaced steel in bracket securing roof panels and achieved an 80% weight reduction 视图
Automotive Steering Column Bracket - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced nylon composite replaced metal steering column supports and lowered weight by 50% 视图
Bettcher Industries – Case Study 案例研究 Metal replacement, design improvements and Complēt™ long fiber technology provide powerful solution for Bettcher Industries 视图
Complēt/OnForce LFT Overview & Brand Brochure 手册 Optimize stiffness, strength, and toughness to obtain structural performance with lightweight long fiber reinforced thermoplastics.  视图
Complēt™ & OnForce™ Long Fiber Reinforced Thermoplastic Composites - Processing Guide 加工指南 Guidance on key elements of preparation and molding process for Complet & OnForce LFT 视图
Complēt™ and OnForce™ Long Fiber Reinforced Thermoplastic Composites - Design Guide 设计指南 Download this guide to learn how to design ribs, bosses, and other features that stand the test of time, better ways to process LFT materials, what to do to minimize part defects and more about Complēt™ and OnForce™ Long Fiber Reinforced Thermoplastic Composites 视图
Complēt™ LFT - Stronger. Tougher. Lighter. 网络研讨会与视频 Compare the strength, toughness and weight of long fiber thermoplastics against other materials 视图
Complēt™ Moisture Resistant Nylons - Technical Bulletin 技术公告 Environmentally stabilized nylon 6 and 6/6 long fiber composites for application intermittently exposed to water high humidity that require consistent structural performance 视图
Complēt™ R Recycled Content - Technical Bulletin 技术公告 Post-consumer recycled nylon 6 resin from ocean plastics incorporated into long fiber composites to provide metal like structural performance 视图
Craftech Non-Metallic Fasteners - Case Study Case Study (Brief) Custom formulated and pre-colored Complēt™ long glass fiber reinforced ETPU composite offered corrosion resistance while matching the structural capabilities of metal fasteners 视图
Injection Molded Composite Baseball Bat - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced composites allows deployment of injection molded material solution for design flexibility and customization 视图
Innovative Office Furniture Task Chair - Case Study Case Study (Brief) Strategically positioned unidirectional tape inserts overmolded with Complēt™ long glass fiber reinforced nylon composite provide fatigue endurance to allow part reduction for office chair 视图
Scorpyd Crossbow Integrated Rail and Riser - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced ETPU composite along with product design and performance analysis services create industry-first integrated rail and riser assembly for Scorpyd Crossbow 视图
Snowmobile Engine Mounting Bracket - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced nylon composite replaced aluminum to provide better fatigue resistance and reduce weight 视图
Support Yoke for Hanging Industrial Motor - Case Study Case Study (Brief) Complēt™ long glass fiber reinforced nylon composite supports the weight of a 25-pound motor without creep while being lower in weight and less costly to produce 视图
Trail Bicycle Rear Suspension Linkage - Case Study Case Study (Brief) Complēt™ long carbon fiber reinforced ETPU composite reduced weight 33% and performance analysis services confirmed metal-to-thermoplastic conversion success 视图
Unified Seat Shell for Off-Road Recreational Vehicle - Case Study Case Study (Brief) Complēt™ long glass fiber reinforced nylon composite consolidated multiple metal components into a unified seat shell permitting weight and cost reductions 视图